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EUROCELL AND TREMCO CPG: PIONEERING A NEW ERA IN AIRTIGHTNESS AND WEATHER RESISTANCE FOR MODERN BUILDING FACADES

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Addressing industry challenges
Eurocell, renowned for its high performing Modus and Logik window and door systems, partnered with illbruck (a brand of Tremco CPG UK) to tackle a crucial, underestimated installation challenge – the “integration junction.” This critical connection between window systems and building facades plays a vital role in a building’s thermal efficiency and long-term durability, especially under extreme weather conditions.

Together, they set out to develop a high-performance, resilient solution that would redefine industry standards for commercial buildings. By integrating Eurocell’s certified window systems with illbruck’s leading-edge sealing solutions, this collaboration promises to transform how commercial facades withstand the elements.

Collaborative problem-solving
Leveraging combined expertise, Eurocell and illbruck aimed to set a new benchmark for resilience and energy efficiency. By pairing Eurocell’s Modus and Logik systems with illbruck’s advanced i3 sealing solutions, they created a seamless, high-durability connection that not only meets but exceeds European standards for air permeability and water tightness.

This breakthrough solution anticipates the stricter requirements of future regulations, setting the stage for a new standard in commercial building façades.

Unmatched testing and validation
In August 2024, Eurocell and illbruck put their collaborative solution to the test in Tremco CPG Europe’s state-of-the-art research facility in Bavaria, Germany. By installing the systems within concrete frames, they replicated real-world conditions to validate durability and resilience.

Rigorous testing in line with EN 1026 (air permeability) and EN 1027 (watertightness) examined the critical window-to-wall junction as well as the full system, proving this solution’s capability to withstand the demands of real-world application.

Exceeding industry standards
The results demonstrate a solution that outperforms expectations, providing builders and developers with unmatched peace of mind – the results included;

  • Driving rain resistance: Withstood driving rain at 600 Pa, delivering robust protection against water ingress in extreme weather.
  • Airtightness: Achieved an impressive airtightness rating of <0.1 m³/(m·h·daPa²/³), meeting Class 4 under the UK’s BS EN 12207:2016 standard.
  • Thermal efficiency: Enhanced integration with Tremco’s sealing solutions minimised air infiltration, raising the bar for energy performance in commercial facades.

This solution not only addresses current needs but anticipates future demands, ensuring high resilience and superior energy performance.

A breakthrough full-system solution for diverse applications
The Eurocell and illbruck partnership has produced a comprehensive system that surpasses Building Regulations and Passivhaus standards for air permeability. This adaptable, high-performance solution is suited for various building types, from high-rise developments to commercial projects in harsh weather environments.

By addressing both airtightness and thermal bridging at the junction level, this integration supports sustainable construction goals, reducing energy costs and emissions across the UK.

Industry perspectives
Kelly Hibbert, Head of Commercial at Eurocell, shared her enthusiasm on the outcomes of the work with illbruck:

“Eurocell is committed to advancing a more sustainable construction industry by delivering window systems that meet the demands of a changing world. Working with illbruck has allowed us to create a truly integrated solution that brings lasting benefits to both the industry and building occupants. This partnership exemplifies how we can collectively raise standards and provide innovative products that balance performance with environmental responsibility.

“Through this collaboration, we are better equipped to support builders and developers with high-performance solutions that contribute to the efficiency and sustainability of their projects, from insulation to carbon reduction. It’s a project that speaks to our shared vision for a more resilient, energy-efficient future in the built environment.”

Similarly, Steve Wild – Technical consultant. at Tremco CPG added:

“The i3 system optimises both airtightness and thermal insulation, enhancing building resilience and energy efficiency. Partnering with Eurocell reflects our dedication to pioneering standards and providing builders with an integrated, top-tier solution for today’s construction challenges.

“Together, we’re delivering solutions that make it simpler for the industry to adopt practices that reduce energy use and operational costs. This collaboration stands out as an example of our commitment to sustainable growth, giving construction professionals access to advanced materials that are also practical and cost-effective.”

 For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk.

DERELICT WAREHOUSE TRANSFORMED INTO MODERN APARTMENTS USING LOGIK 70MM SYSTEM

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  • Redevelopment in Leicester transforms a derelict warehouse into new apartments.
  • The Logik 70mm chamfered system in Black Ash specified as a sustainable alternative to aluminium.
  • With a U-value of 1.2, the Logik 70mm system met the aesthetic and acoustic standards required.
  • Logik, which contains 32% recycled PVC-U, helped reduce the project’s environmental footprint.

Challenges Encountered in Redeveloping a Derelict Site

The redevelopment of a derelict warehouse, alongside the construction of three new apartment blocks in Leicester city centre, presented several significant challenges. Initially, brown aluminium was specified to align with the area’s aesthetic. However, the project’s primary goal was to transform the neglected site into modern, high-quality apartments that would contribute to the wider regeneration efforts in the city centre. In response, Nu Openings proposed the Eurocell PVC-U 70mm Logik Chamfered system in Black Ash and Syncro sliding doors as a more cost-effective and sustainable alternative to aluminium.

This specification change introduced the need for careful adherence to local planning protocols, collaboration with architects, and compliance with Building Regulations. Additionally, the derelict state of the warehouse added complexity to the project. On-site safety during the measurement of every window was paramount, and the team also had to contend with structural irregularities and environmental factors, such as the presence of pigeons.

Innovative Solutions for Modern Apartment Design

Nu Openings, contracted to install the windows and doors, worked closely with Padmore Construction and Eurocell’s Commercial team to overcome these challenges. The choice of the Logik 70mm system was driven by its exceptional thermal performance, achieving a U-value of 1.2, while offering significant cost savings compared to aluminium. Eurocell’s foiled Black Ash finish provided the ideal solution, balancing the need to match local architectural aesthetics with energy efficiency goals.

Steve Carvell from Nu Openings, who spearheaded the specification change, noted the challenge of ensuring that PVC-U could meet both the aesthetic and functional requirements of the project. Eurocell’s Technical team collaborated closely with architects, providing detailed technical drawings and support to secure planning approval, ensuring the project’s success.

Steve shared:

“Convincing the planners and architects to switch from aluminium to PVC-U wasn’t easy. It wasn’t a straight swap – we had to make sure the new material met all the aesthetic, structural, and thermal requirements.

“Eurocell’s Technical team played a crucial role in this process, providing detailed drawings and performance data to demonstrate how Logik 70mm could deliver on energy efficiency, durability, and design. The team’s expertise helped us navigate complex planning approvals and ensured that the new specifications not only met, but exceeded expectations, ultimately securing the confidence of all stakeholders involved.”

Despite the derelict state of the existing building, which required creating new structural openings for window installations and precise on-site measurements, the installation of over 220 frames has been successfully completed. The project involves more than 1,000 frames, with 90% of the installation carried out internally. This approach has minimised the need for external scaffolding, streamlining the process and reducing the impact on pedestrian safety around the site.

Delivering Cost Savings and Sustainability

Although the project is ongoing, the decision to shift from the originally specified aluminium to the Logik 70mm system has already yielded significant cost savings, while delivering high-performance, energy-efficient windows. The chosen design seamlessly integrates with the surrounding architecture, preserving the city’s identity while offering a modern, sustainable solution.

Kelly Hibbert, Head of Commercial at Eurocell, highlighted the critical role of acoustic performance in the project, with bespoke glazing solutions designed to meet rigorous noise reduction standards:

“This project extended far beyond aesthetics – the windows needed to comply with strict acoustic requirements. The successful collaboration between planners, architects, and Nu Openings enabled us to meet every aspect of the design brief, transforming a derelict site into modern, energy-efficient apartments.”

“In addition to the performance benefits that the Logik 70mm system brought to this development, Eurocell’s sustainability credentials were also a key advantage. Our products, containing an average of 32% recycled PVC-U, contribute to the construction sector’s increasing focus on environmental responsibility and the complex journey towards achieving Net Zero.”

The redevelopment of the derelict warehouse, along with the construction of three new buildings as part of this project, aligns seamlessly with the broader initiative to enhance both the functionality and aesthetics of the city.

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk.

CLOSING THE LOOP: EUROCELL AND BIFFA SUCCESSFULLY TRIAL NEW PVC-U WASTE MANAGEMENT SCHEME FOR THE TRADE

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The Environmental Challenge: PVC-U Waste and Its Impact

PVC-U based products, like windows and doors, often end up in landfills when they aren’t recycled, contributing to environmental damage, increasing carbon emissions, and wasting raw materials.

As a leader in PVC-U recycling, Eurocell recognised the need to offer its trade customers a comprehensive recycling solution that would not only reduce waste but also enhance their own sustainability efforts.

With a long-standing commitment to sustainable practices, Eurocell aims to create a closed-loop recycling process that collects used PVC-U directly from customers, recycling it into new products for the construction and fenestration industries.

To achieve this, Eurocell sought a partner with extensive waste management experience and the infrastructure to provide a reliable, scalable solution. There was no better choice than Biffa, which offered the expertise and logistical support to implement a PVC-U collection service tailored for Eurocell’s trade customers, including fabricators and installers.

Strategic Partnerships: Leveraging Biffa’s Expertise

In February 2023, Eurocell and Biffa launched a trial of a domestic PVC-U collection service within a 30-mile radius of NE28 – this covers a large part of the North East.

An innovative model was introduced, where Eurocell worked with smaller traders and collections could be booked alongside new product orders. Collected PVC-U was then consolidated at hubs and transferred to Eurocell’s recycling facility, ensuring that materials were repurposed into new products through a closed-loop process.

Samantha Wood, Corporate Account Manager at Biffa said:

“We’re proud to deliver comprehensive waste management solutions that support our partners in achieving their sustainability goals. Our collaboration with Eurocell is a prime example of how we can support a closed-loop recycling system that keeps valuable materials out of landfills and contributes to a greener future.”

Trial Success: Tangible Impacts on Recycling Efforts

Since the trial began, the Eurocell and Biffa partnership has achieved significant milestones:

  • 195 collections were completed, with zero failed collections—a 100% success rate.
  • A total of 2,568 PVC-U frames were collected and recycled, which would have otherwise ended up in landfill. This equates to over 25 tonnes of PVC-U.
  • Eurocell has enhanced its feeder stock with recycled PVC-U, reinforcing its position as a market leader in sustainable recycling for the construction and fenestration industries.
  • The closed-loop recycling process is actively reducing carbon emissions and supporting a circular economy by reclaiming valuable raw materials that would otherwise end up in landfill.

Sandra Gaspar, Head of Recycling, at Eurocell said:

“Our partnership with Biffa has had a tremendous impact on our sustainability efforts, allowing us to recycle over 2,500 PVC-U frames, keeping our precious plastic feedstock out of landfill. This collaboration perfectly aligns with our commitment to a closed-loop recycling process, reducing waste and supporting a more sustainable future for both our customers and the environment.”

Future Expansion: Scaling Sustainability Solutions

The trial has been so successful that Eurocell and Biffa plan to expand the PVC-U collection service further by January 2025, extending the reach to more customers and locations. This expansion will provide even more trade customers with a sustainable, easy-to-use waste management solution.

Whether you need to discuss your recycling goals or arrange a collection for your PVC-U waste, we’re here to help so contact us, email: recycle@eurocell-recycle.co.uk, phone: 0333 777 3042.

Landmark Refurbishment Project Made Possible with Charisma Vertical Sliders from Eurocell

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  • Renovation transforms neglected property into upmarket apartments for commercial and residential use
  • PVC-U windows used as a credible solution to meet local planning and building conservation legislation
  • Heritage features achieved using Charisma Vertical Sash Sliders, an alternative to timber framed windows
  • Modus windows replicated the aesthetics of aluminium windows, providing clean sight lines and low U-Values

Located in Liverpool, close to Lark Lane/Aigburth Road which is located in a lively area with trendy restaurants and bars, stood the imposing, but neglected property of 44 Parkfield Road. Originally built as a residential home, this property adapted to the needs of the area, becoming a mixture of commercial and residential, before falling into an unmanageable condition. However, this condition presented an opportunity to restore this stunning building. After the property was auctioned, Ballpark Developments, specialists in building and renovation, were the successful bidders. Seeing beyond the tired interior and exterior, the decision was made to rejuvenate the property into upmarket apartments. This was the perfect choice for this busy, cosmopolitan area.

Navigating Planning, Conservation, and Performance Demands

As with most buildings of this age, careful consideration needed to be taken to ensure conformity with local planning and building conservation legislation. This legislation governs the materials and building techniques that can be employed.

The building had historically been fitted with timber-framed vertical sliders which the architect and conservation planning, were specifying a replication of these aesthetics. The challenges were combined not only with aesthetics, but also the energy efficiency and acoustics levels with this being on a busy main road with late night bars contributing to noise pollution. Timber frames posed their own challenges, with difficulties in achieving both energy and acoustics ratings, alongside cost and lead times.  There was the added request from the Conservation Office to specify in the extended part of the building aluminium windows and doors. This proved to be an expensive option with long, undesirable lead times.

It was here that Ballpark Developments reached out to local specialist Warwick Developments, who, along with their long-standing reputation for commercial window and door expertise, also have a firm partnership with Eurocell.

Combining Heritage Aesthetics with Modern Efficiency

After specification review and consultation, Warwick Developments presented Eurocell Charisma Vertical Sash Sliders as an alternative for the timber framed windows combined with Modus windows as an alternative for the aluminium window.  Utilising the contemporary clean lines and U-Values as low as 0.7, made Modus the obvious choice. With both offering an added cost benefit, energy efficiency and aesthetically pleasing result.

A Sustainable Standard for Conservation Projects

This project shows how PVC-U windows are increasingly becoming a credible solution in areas with conservation measures. This landmark change can help set the future standard, enabling properties governed by conservation or listed status to now benefit from leading Eurocell window and door technologies.

Tony Ditchfield, Owner of Ball Park Developments comments: “It has been fantastic to work collaboratively on this project and bring the property back to life. The use of innovative and durable products helps reduce waste and the need for constant maintenance and replacements, which is of great importance as we work toward net zero. We look forward to seeing the building let with new tenants and for further projects with this team.”

Kelly Hibbert, Head of Commercial Sales at Eurocell commented: “Our wide variety of windows provide fabricators and developers, customisable solutions to suit projects of varying demands, including those that involve sensitive restoration like this development in Liverpool. PVC-U is an energy efficient, durable, safe and highly technical choice for residential properties and we look forward to working on similar projects in the future that require sustainable and forward-thinking fenestration options as we continue to lead the market.”

John McDonough, Warwick Developments commented: “It is thought of as unusual to install PVC-U windows in buildings under conservation rules. However, due to the intricate, customisable design options of Charisma Vertical Sash Sliders, as well as Modus, we have been able to present a sustainable and aesthetically pleasing option which both have low maintenance and cost effective benefits, whilst not compromising energy efficiency.

“We have worked on several similar projects in areas with conservation restrictions within Merseyside, that have seen PVC-U vertical sliders as the credible option. This meant that we had case studies the conservation team and architect could review for inspiration and guidance on specifying for Parkfield Road. The addition of being able to manufacture with sash horns and a deep bottom rail to align with the heritage features secured the decision.”

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk.

EUROCELL INTRODUCES RECYCLING SERVICE FOR CAVALOK OFFCUTS

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Eurocell can now recycle the offcuts of Cavalok Cavity Closers it receives from fabricators after investing in new machinery and skills.

The new process, which is part of Eurocell’s strategy to increase the proportion of recycled PVC-U in its products to 40% by 2030, is one of the first of its kind to be introduced for cavity closers by a systems house in the UK.

The new capability means Eurocell can now remove the expanded polystyrene (EPS) core from the Cavalok Cavity Closer offcut, leaving the remaining PVC-U to be recycled for the design and manufacture of its future window and door products. The EPS is then delivered to Eurocell’s partners to be recycled.

The machinery and team to undertake the process has been put in place at Eurocell’s recycling plant in Ilkeston, Derbyshire, and will support all its fabricator partners who manufacture the closers and have their own sustainability and waste management targets to meet.

Benefits of Cavalok Cavity Closers

Eurocell’s Cavalok Cavity Closers enable brick courses to be completed and create an air-tight receiver for windows and doors. Meaning no matter the size or make-up of a wall, installers can quickly and cost-effectively close the cavity at window and door openings – instantly increasing a property’s thermal efficiency and reducing its energy bills. The closers also meet Accredited Construction Details regulations and are compliant with Part L of Building Regulations.

Eurocell’s Commitment to Recycling and Sustainability

Sandra Gaspar, Head of Recycling at Eurocell, says the new initiative is part of its ongoing recycling strategy, she said; “We are continually reviewing all our processes across our PVC-U product range and recycling to ensure we can return as much PVC-U to the industry as possible.

“Our Cavalok Cavity Closers have a EPS core, so we needed this specalised process, skills and capability in place to ensure it can be separated from the PVC-U in the offcuts – so that we can then use the PVC-U in the design and manufacture of future products.

“It means all our fabricator partners who use our Cavalok Cavity Closers can now take advantage and support their own sustainability and waste management goals too, by working with us to ensure their offcuts are recycled.”

Closed-Loop Recycling System and Collection Service

Eurocell facilitates efficient PVC-U recycling for installers and fabricators through its closed-loop recycling system. By offering reliable and timely collections from any UK site, Eurocell ensures that PVC-U waste is managed responsibly. The service includes all aspects of waste management, from collection and transport to documentation, with waste transfer notes provided to demonstrate responsible handling

At present, Eurocell operates the largest PVC-U recycling operation in the UK and it achieved 32 percent recycled PVC-U in extrusion in 2023, up from 27 percent in 2021.

Eurocell recently attended this year’s Resource & Waste Management Expo (RWM) demonstrating to visitors its closed-loop recycling system and showcasing the substantial progress made in using recycled materials in the design and manufacture of its PVC-U building products.

If you need more information or would like to get in touch with Eurocell to ensure Cavakok offcuts are recycled, please contact recycle@eurocell-recycle.co.uk.

 

Meeting Tight Deadlines with Precision: The Successful Installation of Energy-Efficient Windows at Greenchurch Developments

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  • Project completed within a tight four-month deadline through close collaboration
  • The use of Ash Black windows provided the care home with a modern and vibrant aesthetic
  • The energy-efficient Logik Window System (U-value 1.2) helped reduce energy consumption
  • The Nu-Openings and Eurocell partnership delivered a functional and aesthetically pleasing solution that met health and safety standards.

Nu-Openings were commissioned to design and install a bespoke window system for Greenchurch Developments’ new-build care home in Doncaster. The project commenced in September with a strict completion deadline set for the end of January.

During the planning phase, Eurocell and Nu-Openings collaborated closely on the development of the window systems, with Eurocell overseeing the design and Nova Group, a long-standing fabricator partner of Eurocell, managing the supply of the windows and doors and Nu-Openings carrying out the installation.

Balancing Functionality and Modern Design

The brief provided to Nu-Openings emphasised the need for aesthetically pleasing windows, moving away from the traditional and often uninspiring designs typical of care homes.

Additionally, the windows had to accommodate thicker glass to mitigate the harshness of sunlight. One of the project’s significant challenges was the constrained four-month timeframe for completion.

Social facilities such as retirement homes, nursing homes, and hospitals must be designed to ensure the well-being of vulnerable individuals, which includes maintaining appropriate temperature control.

Therefore, it was essential for the care home windows to meet a range of health and safety requirements, including the installation of window restrictors and tamper-proof glass.

Selecting the Eurocell Logik Window system for Performance and Style

Nu-Openings and Eurocell collaborated closely during the initial planning stages to develop a bespoke window system that met the project’s specific requirements.

They selected the Logik 70mm Window System in the Chamfered design with an Ash Black finish. This design choice provided a sleek and modern look that contrasted effectively against the building’s cladding, fulfilling the aesthetic criteria outlined in the brief.

A key reason for choosing the Logik Window System from Eurocell was its capacity to hold thicker glass, necessary for reducing the harshness of sunlight penetrating the care home. This combination of aesthetic appeal, functional performance, and sustainability made the Logik Window System an ideal solution for the project.

Despite the tight timeframe, Nu-Openings successfully completed the project through efficient collaboration. The chosen Ash Black colour contrasted perfectly against the cladding, giving the care home an aesthetically pleasing and vibrant appearance.

Steve Carvell of Nu-Openings stated, “The collaboration between us and Eurocell was fundamental to making the project run smoothly. Because of its success, the outcome, especially the colours, looked beautiful, leaving the client very happy.”

Sustainability and Energy Efficiency

The windows, with a U-value of 1.2, ensure minimal heat transfer. This, combined with improved heat radiation, ventilation, and thermal properties, contributes to the building using less energy for temperature regulation. As a result, the care home maintains a standard temperature between 18-20 degrees Celsius.

Kelly Hibbert, Head of Commercial Sales at Eurocell, commented, “This project exemplified excellent collaboration between Nu-Openings and Eurocell. We are thrilled to have contributed to the design and delivery of a beautiful new care home.

The project ran smoothly despite the tight timeframe, demonstrating Eurocell’s commitment to high standards in product solutions, aesthetics and sustainability. We take these specifics very seriously to ensure all our clients can enhance their green credentials while creating a beautiful space.”

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk.

Eurocell’s InSite window system, revolutionising construction efficiency in Inverness

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  • Eurocell’s InSite system transformed window installation for a block of four terraced houses in Inverness
  • Windows were manufactured at Pinefield Glass incorporated the InSite hinge with the cavity barrier
  • Kirkwood Timber Frame integrated the windows into timber frame panels
  • The panels were then transported to site and erected over two days; speeding up the process of achieving a weatherproof structure
  • The only window system suitable for timber frame that has been fully tested to prevent the spread of fire and smoke from, or to the cavity
  • Approved for use in accordance with the guidelines by NHBC.

Challenge

Affordable housing provider Places for People needed to construct a block of terraced houses near Inverness swiftly and efficiently to control costs and accommodate residents promptly. However, the conventional construction process, with its multitude of stages, prolonged time on site, and diverse specialised tasks, posed significant challenges to meeting tight deadlines.

Solution

The InSite system introduced by Eurocell, comprising a specialist hinge and sealant, a cavity barrier and window, enables house construction to be expedited by manufacturing within a factory environment. The windows were manufactured with the cavity barrier and InSite bracket fitted, at Pinefield Glass, Elgin. These were then integrated into timber frame panels at Kirkwood Timber Frame in Sauchen, Inverurie. The panels were transported to the site and erected over a two-day period (12 – 13th December 2023).

InSite streamlines the installation of fully glazed, finished windows into wall panels during the factory production process, and enables transportation to site easily as the window sits within the frame cavity, reducing damage, movement in transit and the need to pack between the panels.

This innovation also reduces onsite disruption and working at height, reduces Health and Safety concerns, minimises labour costs, and accelerates build schedules – the window sits within the cavity, so when craning panels into place, the panel sits vertical making it easier to place into position.

Once erected on-site, the window is pushed out to its finished position, ensuring the 50mm cavity. The window is then plumbed and squared, locked off, sealed and the exterior of the building is ready to be clad.

The entire panel assembly can then become wind and watertight within one day, allowing interior trades to commence work immediately. Noteworthy features include improved safety, reduced site traffic, reduction in movement of scaffolding lifts and compliance with relevant Building Regulations.

The InSite system has been tested by Warrington Fire [part of Exova Group] to .BS 476 Part 20, 1987 This certifies that when all of the approved parts within the system are used together the InSite system prevents the spread of fire and smoke from or to the cavity. This is the only system of this type to hold this fire certification.

Result

The build was completed 9 days quicker than typical timber frame construction of this scale:

Faster and easier: Reduces on-site disruption and labour costs, accelerates build schedules, and allows immediate commencement of interior trades.

  • Safer: As the whole commissioning operation of the windows can be carried out from inside the building, this eliminates working at height, moving windows about on scaffolding, enhances site safety and security and reduces site traffic with no separate window deliveries.
  • Peace of mind: Compliant with Building Regulations, thoroughly tested for air, water, and wind pressure and independently tested for Fire and Smoke resistance, assessed for load-bearing capacity.

Read the full case-study here: Insite Case Study (eurocell.co.uk)

If you have any questions or would like more information then please email: newbuild@eurocell.co.uk or call 0870 120 3003.

Eurocell Sets Benchmark For Recycled PVCu In Extrusion

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Eurocell, which operates the largest PVC-U recycling operation in the UK, achieved 32 per cent recycled PVC-U in extrusion in 2023, up from 27 per cent in 2021 – setting a new bar for recycled materials in the design and manufacture of its PVC-U windows and doors.

Eurocell’s dedication to sustainability is demonstrated through its innovative manufacturing processes, where its profiles division blends raw PVC resin with recycled materials sourced from the company’s cutting-edge recycling plants located in Selby, North Yorkshire, and Ilkeston, Derbyshire.

These facilities are pivotal in transforming factory offcuts and old window frames, which would likely end up in landfill, into reusable raw materials. In 2023 alone, Eurocell’s recycling operations saved the equivalent of approximately 3 million window frames from landfill. The business operates a closed-loop recycling system to ensure that waste PVC-U can be reused, significantly reducing environmental impact.

Sandra Gaspar, Head of Recycling at Eurocell, commented: “The increase to 32 per cent in the proportion of recycled materials in our extrusion process, is a testament to our ongoing commitment to sustainability and demonstrates how we are leading the way in PVC-U recycling.

“By integrating more recycled content into our products, we not only reduce our carbon footprint but also provide our customers with high-quality, sustainable building solutions. We are helping the industry reduce waste and lower its carbon footprint, which is what we want our forward strategy to help deliver as we look to make further inroads in our recycling operation.”

Looking ahead, Eurocell has set an ambitious target to increase the proportion of recycled PVC-U in its products to 40% by 2030. The company’s recycling initiatives also extend beyond its own operations and they are actively working with third-party sites to optimise material recovery and reduce waste, aiming to increase the percentage of waste recycled to 88% by 2025 and to 93% by 2030.

Eurocell facilitates efficient PVC-U recycling for installers and fabricators through its closed-loop recycling system. By offering reliable and timely collections from any UK site, Eurocell ensures that PVC-U waste is managed responsibly. The service includes all aspects of waste management, from collection and transport to documentation, with waste transfer notes provided to demonstrate responsible handling – a testament to why the home improvement specialist won “Best PVC-U Manufacturer & Recycler 2023 – UK” at the Design and Build Awards 2023.

With a focus on continuous improvement and innovation, Eurocell is leading the way in PVC-U recycling within the industry, providing sustainable, low-carbon products, to meet the growing demand for sustainable building products.

Sustainable Solutions

Eurocell’s Logik 70mm window system, delivers an energy performance specification of 1.2 U-value. Thisinnovative and sustainable window solution, features over 40% recycled PVC-U in the central core of the profile with virgin PVC-U on visible faces to ensure the same aesthetics and technical performance, but with more environmentally responsible credentials.

Exceeding Energy Efficiency Specifications

Eurocell has been pivotal in product design that not only keeps ahead of legislation changes but alsoenables design flexibility to meet any challenge, with an example being the Modus 75mm window system, with the ability to achieve 0.8 U-Value, offering slim sightlines that replicate those of an aluminium system, while supported with the manufacture process of more than >50% recycled content it drives the dedication to sustainability.

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk

Smart Product Specification in Government’s Decarbonisation Drive

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Smart product specification can ensure local authorities and social housing providers maximise opportunities provided by new phases of the UK Government’s decarbonisation funding schemes.

The government’s stated commitment to net zero by 2050 involves a clear focus on improving the energy efficiency performance of the nation’s housing stock and cutting carbon emissions. Poorly constructed and insulated homes let energy escape, can increase energy consumption and, in the current climate, further escalate living costs for hard-pressed consumers.

Decarbonisation Funding Schemes

In March 2023, the Department for Energy Security and Net Zero released details about the next phases of three funding awards: the Social Housing Decarbonisation Fund, the Home Upgrade Grant, and the Public Sector Decarbonisation Scheme. They have a combined allocation of £1.8billion.

Local authorities and social housing providers can now bid for much needed financial help to underpin energy efficiency home improvements, such as better insulation and new windows, for the housing stock under their control. Gov.UK estimates that because of the new money available in the total fund, over 115,000 homes could be assisted with essential upgrades that will help cut emissions and help tenants save money on their energy bills.

In particular, the Public Sector Decarbonisation Scheme is designed to help public sector buildings such as schools and hospitals drive down their carbon emissions. Enhanced heating systems, powered by cleaner, cheaper, renewable energy, will help reduce the use of fossil fuels exposed to volatile global energy prices.

While the availability of such funding is welcome, it is just part of the story. It also needs to be backed with a smart specification partnership so the collective ambition to radically enhance housing stock is realised.

Window performance is viewed by many as a vital element when it comes to effective energy efficiency measures. Ill-fitting, technically deficient, and poor-quality windows only provide an inferior thermal outcome, which will negate efficiency efforts elsewhere in the home. It is therefore imperative as part of a holistic building fabric improvement strategy, that product specification focuses on how to deliver the absolute best result.

Enhancing Energy Efficiency with Innovative Window Solutions

Eurocell already collaborates with many local authorities and social housing providers to help them achieve their energy efficiency aims for tenants. Central to success so far has been the positive contribution and list of benefits from our range of high performing and innovative PVC-U window solutions, including the marketing-leading Logik System

The advanced multi-chambered design of Logik and innovative PVC-U Thermal Inserts work together to lock in heat. This means the ‘A+’-rated windows, with u-values as low as 1.2 for double glazed units offer market leading performance and value for local authority and social housing specifiers.

Logik also supports sustainability objectives and features post-consumer recycled PVC-U in the central core of the profile with virgin PVC-U on visible faces. This ensures the same aesthetics and technical performance, but with more environmentally responsible benefits. Maximising the thermal performance of windows is vital to meet rising regulatory and customer demands.

 

 

 

 

 

 

 

 

 

 

 

 

As the new phases of the funding schemes open fresh opportunities for housing association and local authorities, enabling them to upgrade housing energy efficiency and reduce consumption, emissions and costs, the Logik window system is a prime example of how smart specification can lead to significant benefits on the ground and help to make a real difference to the lives of many.

For more information about the support the Eurocell Commercial Team can offer, get in touch: Kelly Hibbert, Head of Commercial  Kelly.Hibbert@eurocell.co.uk 07909 233921

 

 

Meet Arron Crisp, Technical Specification Manager for Eurocell

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Arron Crisp recently joined Eurocell as a Technical Specification Manager. Learn more about the value he adds to projects, providing technical design and specification support to Specifiers.   

Arron joined Eurocell early 2023, bringing over 30 years’ experience in windows and doors through various positions. Now, a Technical Specification Manager, Arron is a crucial point of contact at Eurocell both internally and externally, to support not only our network of fabricators and installers, but also provide technical design and specification support to Specifiers and main contractors on commercial projects.

A technical specification role requires a high level of both product knowledge and construction industry process understanding. Arron talks about his background “Early in my career I was employed in a multi-disciplined architectural design team, which covered all types of building projects from regeneration to new developments. The role meant that I was involved in site surveys, inspections and detailed design – a number of different touch points throughout the construction process.”

Solutions Focussed Approach

Arron explains “By giving a fresh pair of eyes on the challenges that window and door manufacturers, fabricators and installers are experiencing, I am able to support with being solutions focussed to increase our opportunities within the sector. A key part of my role is ensuring we are up to date with current regulations and proposed regulation changes across the construction industry, creating relationships with Specifiers to support with design at early stages to design out future issues and retain specifications. Through the delivery of face-to-face CPD’s, I impart crucial knowledge to Specifiers covering diverse subjects such as legislation, sustainable architecture and value engineering.”

This solution focussed approach forms part of project and specification pre-qualifications, alongside regulatory and compliance checks, is driving value both internally and within the network, with key Commercial Installers sharing positive feedback with this level of technical support as part of the process.

Driving Value for Clients

Steve Carvell from commercial glazing specialists Nu Openings commented “The technical support we are now able to achieve from Arron has certainly improved our standing with our current and new clients, as you are aware PVC-U is moving more into the commercial field. Architects want to ensure when converting from aluminium to PVC-U that this can be achieved both technically and aesthetically. Arron has provided this by means of his ability to provide technical drawings quickly, along with his knowledge of the product and market, which in the past has been hard to obtain from the trade fabricators we currently purchase from.”

Ben Friend from Allglass Anglia building solution experts said “Arron has assisted Allglass Anglia in a number of technical responses with Eurocell products and specifications on projects.  His understanding and knowledge of compliance, regulations, Eurocell products and building experience makes him a highly valued member of the team at Eurocell and too Allglass. This has added a good support and knowledge base to our capabilities in securing new projects with some new clients commercially.”

Arron says “As a building product, windows and doors are among the most legislated items in the industry. They appear in multiple areas of the various parts of the Building Regulations and some of these conflict, which means we have to manage prioritisation with the design team. The biggest challenge in my role is that The Building Regulations are under constant review, so ensuring that I am on top of these regulatory changes, and able to communicate them internally and externally, is a continuous element of my position.”

Commitment to the Commercial Sector

Kelly Hibbert, Head of Commercial Sales at Eurocell added “It’s imperative that we provide the right support to our network of fabricators and Specifiers in the commercial sector, whilst being innovative in our approach.  Arron is placed perfectly for this with a wealth of experience and detailed knowledge of the industry. His time in the construction sector means he’s able to work collaboratively at all levels to ensure we remain focussed on creating solutions and retaining specifications to continue to lead Eurocell positively within the Commercial Sector.  Our dynamic approach to growth will ultimately support our partner networks to grow with us, as we continue to support them on the challenges they face.”

For more information about the specification support we offer or to book a CPD please contact Arron Crisp, arron.crisp@eurocell.co.uk, 07702 811435.

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