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AATi Foundry: Manufacturing the BAFTA Award

Building Products Index Ltd Cast Metal Leave a Comment

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AATi Foundry is proud to be in its third year as the manufacturer of the iconic BAFTA award. The BAFTA award is one of the most recognisable symbols of excellence in film, television, and gaming, and its production demands the highest levels of precision and craftsmanship.

Please find link to the BAFTA video which gives a behind the scenes look into how the BAFTA award is manufactured at our UK based factory.

The manufacturing process begins with advanced scanning hardware, and MagmaSoft simulation software to determine the optimal casting method. AATi’s experienced in-house pattern makers then produce the tooling at the Company’s dedicated pattern shop.

Air-set sand moulds are formed and carefully treated to achieve a sharp and clean finish before phosphor bronze is poured at 1,200°C. Once cast, the award is meticulously finished and mirror polished by AATi’s finishing team, resulting in a refined piece ready for presentation.

The Essex based foundry produces approximately 400 BAFTAs a year, and each BAFTA undergoes thorough quality control before being sent to BAFTA HQ in central London.

Hugh Bisset, Director at AATi: “The production of the BAFTAs demonstrates the market’s confidence in our business to achieve the finest finish possible for cast metal products. We have built up a particular set of skills and processes since 1934 which means we can manufacture any geometry in a broad array of finishes, always to the highest possible standard. This suits the prime and super prime brands and markets well, such as BAFTA.”

www.AATi.co.uk

The Compton, St John’s Wood

Building Products Index Ltd Cladding, Treads Leave a Comment

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Client: Regal Homes

Architect: Simon Bowden

Contractor: MPRICE

Product: Bespoke cast metal façade

Material: Aluminium

AATi - The Compton_Dusk_REGALThe Compton – One of the world’s first cast aluminium clad-buildings, has reached completion and has just welcomed its first tranche of resident’s spring 2019.

Commissioned and built by luxury boutique developer, Regal London and designed by Simon Bowden Architecture.

The façade is constructed from recycled cast aluminium, which was selected for its adaptable properties, culminating in a distinguished appearance and a one-of-a-kind architectural design.

 

AATi - The Compton Entrance_REGALAATi had our highly skilled team of engineers working on this project and with in-house CAD software including casting simulation (pictured right), we were able to assess critical casting details and run a series of tests before any castings were produced!

 

 

AATi - The Compton_low-res_REGALRegal Homes said “Renowned for their expertise, cast metal manufacturer, AATi, were enlisted to assist in the development and manufacturing of the panels. A quality assurance benchmark was created so that if, during transit or installation, any scratches or chips were deemed too severe, the panels would be rejected, and replacements would be manufactured. Specialist foil packaging and handling guidelines were even devised to protect the panels and, of the 1,800 panels made, just two were rejected!”

https://www.regal-london.co.uk/developments/the-compton

Stay tuned for up and coming projects including; 66 Shoe Lane, Manchester Life Plot and Chelsea Barracks.