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The importance of choosing a fire alarm cable that complies with the BS 5839 standard (with the benefits of TOXFREE®)

Building Products Index Ltd Fire alarm Cables, Fire Protection Leave a Comment

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All UK public and commercial buildings must have a method of detecting fires and alerting people on-site. Choosing the best fire alarm cable for BS 5839 compliance -and EN 50525- means integrating standards, performance, and safety. This cable is designed to comply with the regulations of Fire Detection and Alarm systems, and it is highly recommended to be installed in public places such as hospitals, datacentres, airports, high rise buildings and similar. 

What is a fire alarm cable?   

Fire alarm cables are specially designed for fire alarms and safety systems. These systems safeguard buildings by constantly monitoring for fire risks, ensuring rapid alerts so people can act quickly in a fire emergency.

The fire alarm cable reliably transmits signals from sensors and manual pull stations to the control panel and notification devices, enabling fast system response during a fire. These cables typically feature copper conductors with LSZH insulation and fire-retardant outer sheath for fire, toxic gases, smoke, and droplets resistance.

The cable screen ensures reliable signal transmission, which is crucial in critical applications. This screen safeguards against EMI and RFI, making these conductors ideal for environments where electronic interference is prevalent.

What are the types of fire alarm cables? 

For fire alarm systems, you can select between standard fire alarm cable and enhanced fire-resistant cable, both designed for compliance with relevant safety standards. The choice depends on specific application needs and the required level of circuit integrity during a fire event.

Used mostly in low-voltage settings, fire alarm cables are often supplied as two-core cables, with popular sizes including 2×1,5 mm2 and 2×2,5 mm2. Distinct red insulation helps easy identification and compliant installation.

Fire alarm cables: a comparison table

Each fire alarm cable in this comparison table will help you select the optimal solution for your safety requirements.

TOXFREE® FIRE ALARMS
Z1OZ1-K
TOXFREE® FIRE ALARMS
Z1OZ1-KZ1OZ1-K (AS+)
Enhanced Fire-Resistant
Typical standard fire
alarm cable
Compliance BS 5839, EN 50575,
CPR Cca
BS 5839, EN 50575,
CPR Cca
BS 5839, lower CPR
Voltage rating 300/500 V 300/500 V 300/500 V
Fire grade Standard Enhanced (PH120) Standard
Smoke/Acidity/Droplets / light transmittance LSZH: Cca s1a, d1, a1
Light transmittance >80%
LSZH: Cca s1a, d1, a1
Light transmittance >80%
Basic LSZH or PVC
Cable conductor Copper Class 5 ( flexible) Copper Class 5 ( flexible) Copper Class 2
Copper Class 5 (flexible)
Cable insulation LSZH special polyolefin Mica tape + LSZH special polyolefin PVC or LSZH insulation
Cable screen Overlapping aluminium polyester tape screen 100% coverage + tinned copper drain wire Overlapping aluminium polyester tape screen 100% coverage + tinned copper drain wire Sometimes none
Cable outer sheath LSZH fire retardant polyolefin LSZH fire retardant polyolefin PVC or LSZH outer sheath
Cable  colour Red Red Red or white
Mínimum bending radius 10x cable diameter 10x cable diameter 6x cable diameter
Max Temp 70°C operation, 160°C short-circuit, -40º minimum service 70°C operation, 160°C short-circuit, -40º minimum service 70°C operation
Special Benefits Flexible, easy to install, EMI interference, meter marking Fire resistant cable, flexible, easy to install, EMI interference, meter marking Basic compliance
Application Fire alarms/detection Emergency circuits, high-risk
Fire alarms/detection
Fire alarms/detection

How to choose the right fire alarm cable?

Consider cable specifications based on the requirements of the fire alarm system, including: conductor size, insulation, screen and outher sheath (PVC or LSZH), fire resistance CPR rating and the cable flexibility, specially in tight spaces. Lastly, ensure that the cable meets relevant testing and certification standards.

Cable selection checklist

  • Select cable with certified LSZH insulation and outer sheath.
  • Confirm CPR rating (minimum Cca-s1a, d1, a1).
  • Check conductor size (minimum 2 mm² copper, preferably class 5 flexible for easy installation).
  • Choose fire-resistant enhanced grade for hospitals, data centres, airports, multi-storey, or phased evacuation buildings.
  • Use screened cable for signal reliability.
  • Only install with certified fire-resistant supports/junction boxes.
  • Keep fire alarm cable segregated from non-fire alarm circuits.
  • Ensure meter-by-meter marking for traceability.

Top cable, the best manufacturer and supplier for fire alarm cables

If you want to achieve the long-term performance of your alarm systems with reliable fire alarm cables, Top Cable is your preferred choice.

Contact Top Cable today for a Request for Quote for TOXFREE® FIRE ALARMS Z1OZ1-K or Fire-resistant  TOXFREE® FIRE ALARMS Z1OZ1-K (AS+) cable.

Why POWERFLEX® RV-K is a better cable choice than standard NYY cables

Building Products Index Ltd Electric Cables Leave a Comment

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For years, NYY cables have been a economic, reliable, fixed-installation standard all over Europe. But what if you could have the same advantages with unparalleled flexibility and better electrical performance?  RV-K cables with class 5 conductors and XLPE insulation are becoming the preferred choice for industrial installations across Europe.
While NYY cables have their place, the RV-K cables are redefining efficiency and performance on the job site. We are increasingly seeing this cable specified in the UK as well as across Europe. Let’s break down why making the switch to RV-K is a cost-effective game-changer for your industrial installations.

DECODING THE CABLE DESIGNATION: NYY VS RV-K … AND MORE

Understanding the cable designations reveals their core purpose and construction, so you can specify with confidence.

What does NYY cable mean?

NYY refers to a unarmoured power 0,6/1kV cable, most suited for energy supply in fixed installations.  The cable construction is the following:

  • Conductor: solid or stranded, plain copper
  • Insulation: PVC
  • Outer sheath: PVC

NYY cables are German Standard Industrial cables designed for fixed installations in buildings and industrial sites. Available as NYY-J with an earthing conductor, or as NYY-O without earthing, these cables are offered in single core or multicore versions (2, 3, 4, or 5 cores, cross-sections offered up to 630 mm².)

NYY cable can be installed indoors where there is little chance of mechanical damage. Cables can be fixed on cable trays, within conduits or fixed to walls. This cable is not suitable for direct burial.

What does RV-K cable mean?

RV-K refers to a flexible, low-voltage 0,6/1kV power cable used In Europe -and many other international markets following IEC standards- for electricity supply. It is used in indoor and outdoor installations, and it is well known for its high flexibility, durability, and moisture resistance. The cable construction is the following:

  • Conductor: class 5 (flexible) copper
  • Insulation: XLPE
  • Outer sheath: PVC

RV-K cable is designed according to IEC 60502-1 and AENOR UNE 21123-2 standard.

CLASS 5 COPPER CONDUCTOR: The high flexibility of the RV-K cable -thanks to its class 5 copper conductors- makes cable routing for installation process substantially easier and, as a result, is particularly suitable for use in difficult layouts including connection within industrial applications.

XLPE INSULATION: XLPE insulationis superior to PVC because it allows higher continuous operating temperatures (90ºC vs 70ºC), enabling greater current carrying capacity and better performance under overload conditions. XLPE also offers improved electrical properties, longevity, and resistance to thermal aging compared to PVC.

Are NYY, NYY-J and NYY-O the same?

While NYY, NYY-J and NYY-O may look similar, this simple letter code prevents confusion and ensures the correct cable is selected for the electrical and safety requirements of the installation. Misunderstanding them can lead to ordering the wrong cable, causing project delays, safety hazards, and unexpected costs.

  • NYY: The base cable type. By itself, it has no dedicated earth conductor.
  • NYY-J: “J” = with a bare earth conductor. This is the most common version for grounded power applications.
  • NYY-O: “O” = without earth conductor.

A look at a closely related cable: what does N2XH mean?

Within the range of low voltage industrial power cables, N2XH cable should also be considered. It is closely related to the NYY, but stands out for its enhanced flexibility and superior LSZH fire performance. The “H” in the cable designation stands for Halogen-Free. This cable outer sheath is Low Smoke (it does not emit dense, corrosive smoke or acidic gases) and Zero Halogen when exposed to fire.

NYY AND RV-K CABLE APPLICATIONS

Both NYY and RV-K power cables are perfect and equal cost-effective for:

  • Energy distribution in industrial and commercial buildings.
  • Connection of electrical equipment and tables.
  • False floors or technical channels installations.
  • Motor power lines, lighting, production machines.
  • Tertiary facilities (hotels, offices, warehouses).
  • Suitable for installation on cable paths, in conduits, In chute or full walls.

NYY cables cannot be used for:

  • Flexible power supply cable
  • Moving applications in machinery, control cabinets, and automation
  • Underground installations (when NYY electrical cables are required to comply with the buried requirements of BS7671, they should be installed in conduits or pipes).

When RV-K cable is preferred? 

Class 5 conductors are becoming the preferred choice for industrial installations across Europe due to their cost effectiveness, flexibility and ease of installation.

  • For easy and fast Installation: it means less physical effort and time required for your team.
  • For easier and safer cable termination: flexible strands are simpler to fit into terminals and connectors securely.
  • To reduce damage risk: Less strain on the cable during installation means a lower risk of internal conductor damage, enhancing the long-term reliability.
  • High-density cabling environments: In dynamic environments like modern data centers, Class 5’s flexibility allows for easier updates and scalability, making it a more suitable choice for high-density cabling.

STANDARD NYY CABLES vs POWERFLEX® RV-K

Here’s a quick comparison table to highlight the key advantages:

Feature NYY cables RV-K cable
Designation Meaning PVC/PVC, fixed installation. XLPE/PVC, fixed installation
with flexible conductor.
It’s the flexible XLPE option.
Conductor Class 2 Copper. Class 5 (flexible) Copper. Superior flexibility for easier handling and faster installation.
Flexibility Standard / Rigid. High. Reduces installation time and labor costs.
Installation Ease Good, can be challenging in tight spaces. Excellent. Simplifies complex routing and termination.
Durability High for fixed installation. High for fixed
& occasional movement.
More versatile and resistant to work-hardening from bending.
Max. service temperature 70ºC 90ºC Greater current carrying capacity and better performance under overload conditions.
Min. service temperature -20ºC -40ºC Better temperature performance on cold environments.
Application Scope All over Europe. All over Europe. A more adaptable solution for a wider range of projects.

INDUSTRY INSIGHT: THE GLOBAL PUSH FOR EFFICIENCY

Worldwide, the industrial cable market is prioritizing solutions that reduce total project costs. A recent study highlighted that labor can account for up to 60-70% of total installation costs. Choosing cables that enable faster installation, like RV-K designs, is no longer a luxury but a strategic necessity to stay competitive on a global scale.

PLANNING YOUR NEXT CABLE PROJECT?

When specifying cables for your next tender or project, defaulting to “NYY” cable can lead to receiving a less performance cable. Always specify “POWERFLEX® RV-K” or “NYY flex” in your documentation to ensure you get all the functionalities of the NYY cable while adding a significant performant capability at no additional cost. Ask your cable distributor for a quote on POWERFLEX RV-K.

And if your project needs an extra fire safety performance (or is subjected to CPR Cca or B2ca public places requirements) ask for TOXFREE® N2XH flex option.

POWERFLEX® RV-K stock & logistics 

A superior product is only as good as its availability. We understand that project timelines are non-negotiable. Furthermore, POWERFLEX RV-K is a standard cable within our Top Cable manufacturing program. To provide the fastest possible delivery, we maintain a comprehensive stock of POWERFLEX® RV-K cables in the most popular cross-sections, ready for immediate dispatch in our central European warehouse.

Typical cross-sections of POWERFLEX® RV-K in Stock

We consistently stock a wide range of single core or multi-core cables:, including (but not limited to):

  • RV-K 1, 2, 3, 4, 5 x 1.5 mm² to 10 mm² (for standard lighting and power).
  • RV-K 1, 2, 3, 4, 5 x 16 mm² to  95 mm²  (for industrial circuits and distribution).
  • RV-K 1, 2, 3, 4, 5 x 120 mm² to 185 mm² (for heavy power applications).
  • RV-K 1, 2, 3, 4, 5 x 240 mm² to 630 mm² ((for main distribution and high-load circuits).

Thanks to our strategic logistics network, we guarantee fast and reliable delivery all across Europe. Whether your site is in the UK, Ireland, Germany, France, Spain, Portugal, the Netherlands, Italy, Eastern European countries or Scandinavia, you can count on getting the high-quality POWERFLEX® RV-K cables you need, when you need them.

EXPERIENCE THE POWERFLEX® RV-K DIFFERENCE

Want to learn more about why POWERFLEX® RV-K is becoming the preferred choice for industrial installations across Europe? Read our dedicated blog post about POWERFLEX® RV-K.

Upgrade to the flexibility, durability, and efficiency of POWERFLEX® RV-K. Get a competitive quote today and see how we can power your project forward. Our team is ready to advise on the perfect cable solution for your specific needs.