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Hot Water Cylinders

Why do some cylinders have a reputation for quality and others not?

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On the surface two hot water cylinders may appear virtually identical – maybe a small variation in the sizes available, or minor difference in the standing loss that’s negligible when looked at annually. So what makes some cylinders stand out and be perceived as higher quality than their competitors?

The reality is there are several factors that contribute to the overall quality of a cylinder and these split out between physical attributes of the cylinder such as material specification and design dimensions, and process related factors such as, variations in welding techniques or treatments and checks the cylinders go through in production, as well as the stringency to which these controls are applied.

The fact is there can be several subtle variations in the processes used by different manufacturers, that collectively can contribute to a significant variation in the quality and reliability of the finished product.

Kingspan Cylinders, who have been manufacturing water heaters since 1904, understand that an unvented cylinder is far more than the sum of its parts.

It requires the perfect alignment of premium raw materials and components combined with precise manufacturing processes.

Here are just some key factors to consider that make Kingspan’s Albion and Range Tribune cylinders stand out that you should know before choosing the next cylinder for your project:

  • The type of and grade of steel used in the cylinder
  • If the cylinder joints have been welded using oxygen-purged techniques
  • If pickling has been used to clean the cylinder
  • How the cylinder has been quality tested
  • If the cylinder coil design enables optimum performance
  • Designs that make cylinders easier to install, i.e. internal expansion, pre-plumbed models, cylinders with build-in buffer tank etc.

High-quality raw materials alone can’t guarantee a durable cylinder. That’s why Kingspan implements comprehensive controls throughout the manufacturing process to ensure every cylinder meets the highest standards. This includes thorough incoming goods certification and inspection, regular calibration of machines and systems, and 100% testing of every cylinder during production.

If you’re considering a lower cost hot water cylinder for your next project, ask yourself: “Why is it cheaper?” Has it undergone all the essential quality assurance stages that Kingspan’s cylinders go through? Were these stages applied thoroughly? Are the raw materials of the same high specification? Is the manufacturer using the right combination of all these factors?

Kingspan goes to great lengths to combine high-quality raw materials with strict manufacturing processes and advanced product design for one main reason: they understand that responsible specifiers, installers and homeowners recognise the importance and value of quality products, which is especially true for home heating systems that are used daily and need to be durable for decades to come.

Watch Kingspan’s latest YouTube video here to see for yourself these key points in action!

If you need help and advice with choosing the right hot water cylinder for your next project, contact Kingspan Cylinders team at hotwater@kingspan.com.

Guide to the domestic UK Building Regulations and compliance standards for developers and specifiers and what the new UK Labour Government mean for housing and energy?

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For specifiers and developers, keeping ahead of the latest developments and changes in Building Regulations and compliance standards is good practice that will never get old.

Householders rightly expect that Building Regulations will have been followed in construction of their new home, and that safety and compliance standards have been met. After all, it’s in everyone’s interest that new homes and everything in them and about them – heating, hot water and more – work reliably for years to come.

In this article, Andrew Ogden, Head of Technical Team at Kingspan Cylinders, guides you through the domestic UK Building Regulations and compliance standards that developers and specifiers must follow, focusing on heating and hot water.

Andrew explores:

  • What are the UK Building Regulations in England and the devolved nations?
  • What do the Building Regulations say about heating and hot water?
  • What other regulations and requirements do new build specifiers need to know?
  • What are the compliance standards for new build suppliers?
  • What changes will there be to UK Building Regulations in the future?

Read the full article here.

And if you’re interested in the new UK Government’s outlook on all things housing and energy, check out Andrew’s other article in which he examines the new UK Labour Government’s plans for housing, energy and business and what they could mean for developers, specifiers, local authority and social housing providers.

He gets under the skin of legislative priorities for the coming year and looks further ahead at what’s likely to be in the pipeline for the next five years.

Andrew gets into:

  • Housing, water and energy plans for 2024-25
  • Skills, employment and investment plans for 2024-25
  • Housing and energy priorities for the next five years
  • Employment and business priorities for the next five years

Read Andrew’s feature article here.

Have you found these articles interesting?

Let us know what you think about the new UK Government’s plans and if you agree with Andrew‘s interpretation by completing our short survey at https://www.surveymonkey.com/r/bpinov24

 

Return of Albion Instant Win

Building Products Index Ltd Heating, Hot Water Cylinders Leave a Comment

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Not a long time ago in a galaxy far, far away, but now at a plumbing supplier near you!

Starting on the 12th of August, Kingspan is relaunching the hugely popular Instant Win promotion, with a guaranteed prize for every qualifying Albion product you buy. Prizes start from a minimum of £25 up to £500 worth of Amazon.co.uk e-gift vouchers.

This time, the promotion is available on more products than ever before, including Ultrasteel, Ultrasteel+, Ultrasteel IE and Aerocyl cylinders, meaning this year, even more people can win a guaranteed prize.

It’s still super easy to claim; you only have to purchase a qualifying Albion product and scan the unique QR code on the Instant Win card provided with the cylinder to find out how much you’ve won! Then, fill in your details, attach a copy of your proof of purchase* and hit submit, and that’s it. You’re done! Kingspan do the rest and once your claim is verified, your Amazon.co.uk e-gift voucher will be emailed for you to spend on whatever you want.

Please note the T&Cs for the 2024 edition of the promotion. You only have three calendar months from the invoice date to submit your claim, so don’t leave it until the last minute!

Stewart Gibbons, Commercial Director for Kingspan Cylinders, said, “I’m so pleased to bring this promotion back, especially following the withdrawal of the Kingspan Rewards scheme due to technical issues. But we’ve taken what we learned from that experience, and that’s why we’ve gone back to the Instant Win format. Installers just loved it, claiming it’s so quick and simple. Bang! You know what you won in seconds, and within a couple of clicks, the claim is submitted, and Kingspan does all the rest. Good luck!”

*Please note only merchant invoices or cash receipts will be accepted. Order confirmations, delivery notes, shipment notifications, etc. do not qualify as valid proof of purchase. For full T&C’s visit www.winwithkingspan.com/terms-and-conditions

What increasing UK electricity demand means for specifiers of home heating and hot water systems

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The UK has a commitment in law to achieve net zero carbon emissions by 2050, along with an aim to reduce 2035 emissions by 78% when compared to 1990 levels. With a backdrop of increasing electricity demand and a continuing requirement to balance to the energy grid, the housing sector has a large part to play in getting domestic energy right.

In both new build housing developments and in retrofit upgrades of existing housing, specifiers can make wise and future-proof choices that not only meet or exceed legislative requirements, but that also enable new ways for householders to use and store energy.

In this article, Andrew Ogden, Head of the Technical team at Kingspan Water & Energy, outlines how the UK’s demand for electricity is set to increase, and what that means for specifiers of home heating and hot water systems in new build and refurbished homes.

Increasing demand for electricity

The UK’s annual electricity demand currently stands at 320.7 TWh but is forecast to increase to between 550-680 TWh in 2050, depending how net zero is achieved.

This increased demand is expected to come from the transition to clean electricity as an alternative to fossil fuels such as oil and gas, specifically from:

  1. A move towards low-carbon electric-based heating systems instead of gas and oil
  2. A transition to electric cars and vans
  3. Electrification of heavy industry and hydrogen production

These first two points are particularly relevant to domestic housing specifiers.

The UK energy grid

Against the context of a significant uplift in demand for electricity, power generation will increasingly come from intermittent renewables such as wind and solar. In fact, renewables are forecast to account for up to 84% of Great Britain’s electricity generation by 2050, according to the National Grid’s Future Energy Scenarios (FES). This makes the UK energy grid more challenging to balance to the 50Hz standard frequency (with 1% tolerance) that’s required to keep it stable, a process that’s managed by the National Grid.

Why more challenging? Simply, solar and wind are less easy to control within a very short amount of time, meaning that additional factors – demand side response and increased energy storage – come into play to keep the grid balanced, at the right frequency, and running as it should.

The role of demand side response

One method to help keep the grid stable is through demand side response (DSR), which typically uses data and digital technology to help manage energy demand.

From a household perspective, we’ve seen this in action in England, Scotland and Wales over the last two winters through the Demand Flexibility Service, where energy companies give points or money off bills to householders who avoid using heavy energy-consuming appliances during pre-defined time periods. As an example, The Demand Flexibility Service half-hour period on 23rd January 2023 resulted in a 324 MW reduction in demand.

Another DSR mechanism is smart energy tariffs for electricity. These are flexible tariffs where the consumer price of electricity per kilowatt Hour (kWH) varies depending on demand across the grid. Consumers can see hour-by-hour pricing using their energy providers’ app and then plan when to use high energy-consuming appliances accordingly. At some times of day electricity can be free, or householders can even get paid to use it!

Another variant of a smart energy tariff is the Smart Export Guarantee (SEG) tariff, where homes with solar panels or other renewables that can generate energy can export surplus energy to the grid to earn money. We’ll get into more detail about generating and storing energy shortly.

What does all this mean for specifiers? In all these scenarios, consumers can only benefit if they have a smart meter installed. In the case of new builds, specifiers should make sure they’re familiar with the BEIS publication, “Smart Meter Guidance for Domestic New Builds”. In retrofit applications, some households – for example blocks of apartments – may not currently have smart meters installed; meaning it’s something specifiers should factor into their refurbishment plans.

The role of increased energy storage

Energy storage is another mechanism that will be increasingly used to help keep the UK energy grid stable. The good news for householders and specifiers is that having products that can store energy can help with household bills, EPC and – potentially – SAP ratings.

Storing energy is a key component of National Grid’s Future Energy Scenarios (FES)5, which sums up the trends that will support achievement of the UK Government’s 2050 net zero target.

The FES forecasts that energy storage capacity by 2050 will increase more than ten-fold compared to today; from 3 GW (in 2022) to (up to) 47 GW.

Energy can be stored (and smart tariffs accessed) through various smart technology-enabled home heating and other products that housing specifiers can consider in new build developments or refurbishment projects. These include:

  • Smart hot water cylinders
  • Solar panels
  • Heat pumps
  • Heat batteries
  • Electric vehicles (in conjunction with a household charging port)

The results of a 2022 government consultation agreed that a future “smart mandate” will require heat pumps, electric storage heaters and heat batteries to have smart functionality, with an indicative implementation date of 2026-27.

In addition, regulation is now in place for all electric vehicle charge-points sold in England, Scotland and Wales to have smart functionality.

The Hot Water Association’s (HWA) Connected Homes report highlights a variety of smart home heating and hot water technologies already available. Examples include our very own Range Tribune MXi hot water cylinders that connect to a solar PV system. Powered by Mixergy technology, these cylinders use top-down heating to heat only the percentage of hot water that’s required, meaning householders only pay for what they need. Surplus solar PV energy can connect to the grid to benefit from smart tariffs and can also be stored for future use.

The HWA report also makes a case for the specification of smart technologies to be reflected in an improved SAP rating for new build properties.

We’d encourage specifiers to consider how smart technologies can be scoped into new build and refurbished housing now, given the raft of products on the market that can already deliver this technology.

The future is smart

Smart technology trends for home heating and hot water are also echoed in the Government’s Future Homes Standard (England only), whose latest consultation recently concluded.

Technology continues to evolve, but the future home could be heated by a heat pump and/or a solar PV solar installation all hooked up to a smart hot water cylinder, with smart energy tariffs and Smart Export Guarantee tariffs becoming the norm.

In summary, we’d encourage specifiers to consider smart connected home heating and hot water systems now, to be ready and ahead of an increasingly legislated route to net zero in the future.