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FIREFLY® Creates protected zone in Manchester hospital rebuild

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A continuing collaboration between FIREFLY® and a Manchester based installation specialist has seen the manufacturer provide site specific details and inspections at one of the Manchester University NHS Foundation Trust’s campuses to enable an ageing tiled roof structure to be brought up to contemporary standards as part of the £54M modernisation programme currently in progress.

The work at North Manchester General Hospital is being led by Hive Projects along with Sheppard Robson Architects to deliver a new Acute Hospital as well as a mental health unit, well-being hub and other modern facilities. In one of the few buildings being refurbished, Prosol UK is undertaking an exacting sub-contract to City Build Ltd, where the need to upgrade the existing roof and wall areas to create a ‘Protected Zone’ above a retained stairwell required a bespoke specification offering.

The Technical Manager for FIREFLY®, Chris Boam commented: “This had to be treated as a Protected Zone due to the nature of the roof construction: where the compartment wall terminates beneath a traditional tiled roof, with no roofing membrane present – leaving an open void at the head of the wall. This therefore creates a route where fire could bypass the compartment line and spread into the adjacent space.  Approved Document B directs that where it is not possible to close the compartment line directly to the underside of the roof covering, a protected zone should be formed to maintain compartmentation: typically extending to 1.5 metres either side of the wall.  Using the FB180 system allowed the compartmentation line to be continued within the roof void, with additional protection measures applied to the surrounding timber elements.”

The Senior Fire Officer for Manchester University Foundation NHS Trust; Gary Brown is responsible for approving all fire protection measures on the project. He added: “Our team was at the Fire Safety Event in Manchester when I first saw Batt for use between wooden joists, so I was aware of the performance potential, when someone proposed using the Titan barrier curtain for the current work at North Manchester, so I made the contractor and other parties aware of what was a cheaper and more practical alternative in the circumstances. Crucially, FIREFLY® has carried out all the testing and so the product ticked all the boxes.”

The 1200 x 600mm sheets are 60 mm thick and feature the specially formulated ablative coating on both sizes of the layered, non-combustible mineral fibre which has a density of 180 kg/m3. The product is tested in accordance with BS EN 1363-1 2022 and BS EN 1364-2 while offering 90 minutes integrity and one hour’s insulation.

 

FIREFLY® Zeus Specified To Protect Peabody Apartment Blocks

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A total of 20 traditionally built apartment blocks belonging to the Peabody Trust in North-West London have been brought up to the current requirements of the Building Regulations using products from the FIREFLY® range of high-performance barriers.

The work to the properties is being led by LMAC Group with Essex based T and R Fire Protection being the specialist installer of the Zeus 90-30, Zeus 60-30 Horizontal and ancillary products like FIREFLY® Collaroll and intumescent adhesive. Zeus Horizontal 60-30 was utilised to create ‘protected zones’ within the roof spaces.

The Site Manager for T & R Fire Protection, Tom Port-Smith, added: “So far, we have completed three of the blocks and are now waiting for Building Control to confirm they are happy with the work before our scheduled three teams tackle the rest of the buildings. Peabody required us to use FIREFLY® Zeus 90-30 on this contract we do tend to favour the manufacturer’s product range for our compartmentation work, due to the ease of installation and the dependability of performance…

…while the lightness and flexibility of the barriers make them ideal for working in relatively confined spaces like this, we always get good technical support from the company’s Technical Manager, Andy Greenwood and his team, whenever we need special details.”

Manufactured from woven and non-woven glass, the FIREFLY® range is designed to optimise resistance to flame and smoke as well as offer heat protection in a wide range of scenarios.

FIREFLY® Technical Sales Manager, Andrew Greenwood commented: “I’ve had the opportunity to inspect a number of projects completed by T & R Fire, including installations of Firefly Zeus Lite fire curtains, and I’ve consistently been impressed with the quality of their work. They have always demonstrated a strong commitment to achieving a high standard of installation, backed up by excellent technical knowledge and professionalism.

Their installers regularly undertake direct training with TBA Firefly, helping to ensure they remain up to date with the latest manufacturer details, specifications and installation requirements. From my experience, T & R Fire combine quality workmanship with a genuine understanding of the importance of installing passive fire protection systems correctly. They set a very high standard, and it’s always reassuring to see their work on site.

FIREFLY® barriers are manufactured and designed for installation horizontally, alongside a complete range of FIREFLY® ancillary products, to ensure a fully tested and certified installed system.  As one of the manufacturer’s most widely used products, Zeus has been designed and certified to achieve compartmentation in large, concealed spaces including roof voids, helping to restrict heat transfer as well as the spread of flames while its certificated performance exceeds the requirements of Building Regulations Part B.

Images shown are taken during installation and some sections of the installation might be incomplete.

NEW FIREFLY® Fire Collars (FCR) now available…

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FIREFLY® Fire Collar (FCR) is a penetration sealing device that contains our manufactured flexible intumescent high-performance graphite, housed in a corrosion resistant powder coated steel shell. It is designed to provide high volume expansion and create a pressure seal during fire to combustible pipes that passes through floors and walls. To be used in conjunction with Firefly flexible barriers and the FB180 Batt Wall and Floor system.

To watch a video of FCR160 Fire Collar being installed onto FB180 Batt Wall System, click here.

FIREFLY® Fire Collar (FCR)’s primary purpose is to protect combustible pipes and maintain fire resistance as part of a tested and approved passive fire protection system. Available in 6 sizes 50mm to 160mm.To watch a video of FCR160 being installed onto FB180 Batt Wall System, click here.

KEY BENEFITS…

  • Provides fire resistance up to 4 hours
  • Tested to BS EN 1366-3:2021 fire resistance penetration seals
  • Retro fit with our flexible fire barriers, FB180 Wall and Floor Batt Systems
  • Easy to install

Available in sizes from 50mm to 160mm diameter

More Info.

TBA Protective Technologies, Unit 3 Transpennine Trading Estate, Gorrels Way, Rochdale, Lancashire OL11 2PX, UK, 01706 758 817

FIREFLY® FB180 Batt System Features in Glasgow Central Station Redevelopment

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The first phase of a £5million investment by Network Rail in Scotland’s busiest station, has completed with the opening of Avanti West Coast’s new first-class lounge and ticket office. The first phase of the project involved the historic Caledonian Chambers area of the station which is on the east side of the concourse. Caledonian Chambers is a Category B Listed Building designed by Glaswegian architect, James Miller, and was completed in 1903. It was built for the Caledonian Railway Company.

Modifications and improvements were led by Network Rail and included the upgrading of the fire protection for the historic main structure, which required the creation of bespoke as well as standard encasement details for large steel beams by sector specialist, FIREFLY®. Originally opened in 1879, the first phase of this multi-million-pound property project included the creation of Avanti West Coast’s new ticket office and first-class lounge and a brand-new step-free Network Rail station reception on the concourse level. The wider project will see existing tenants relocate, new retail units created, and office accommodation refurbished.  Such has been the extent of past adaptations that when the project began last November, the design team was unclear as to the nature of the roof deck’s construction, until demolition of a fast-food restaurant revealed the I-beams up to 900mm deep.

Details originally developed by FIREFLY® parent company in Australia have been adapted to the requirements of the Building Standards (Scotland) and the Building Regulations, enabling the easy to cut and shape non-combustible FB180 batts to infill the web to different sized steel beams. The addition of fireproof mastic and additional layers and the special Ablative Coating complete an encasement which is able to offer 60 minutes or longer integrity and insulation.  The installation work within the station, which has remained operational throughout, has been carried out by Glasgow based QualiFire Passive Fire Protection, with SIG being the merchant stockist supplying all the FIREFLY® materials.

Active across Scotland and the North of England, QualiFire was set up by Joe Stewart in 2019 as a specialist in passive fire protection solutions for clients in the education, healthcare and local authority as well as other sectors, but has been using FIREFLY® products for the first time on the Glasgow project.

Joe commented: “The lounge and surrounding area is currently being fitted out, while our team continues to work elsewhere within the station. The FIREFLY® system was recommended by the project architects – IDP – and the client, as they had previously been unable to find a manufacturer offering a solution which could be guaranteed to protect beams, which could be a 100years old, in this sort of situation. Initially the fire curtains were considered but then it was decided to use FIREFLY® FB180 batts. I have had very good feedback from our installers, regarding the ease of cutting and fitting them, with very little waste generated compared to other similar products. We have used both the FIREFLY® intumescent mastic and the Ablative Coating across the entire surface. Overall, it was very flexible and effective, and we have had lots of positive comments about the work, not just from the client and consultants, but also the merchant, SIG whose manager has taken an interest.  We work on big public contracts like this as far down as London if required and I can see a big potential for the system.”   

FIREFLY® Technical Sales Manager for Scotland and Ireland, Daniel Gordon, explained: “There has been enormous focus on improving the fire performance of both private residential and public buildings in the past few years, both here in Scotland and across the rest of the UK – with specifiers urgently wanting to ensure compliance for the projects they are involved with. One result of this we have seen is the widespread use being made of our FB180 batt system as a much more dependable alternative to spraying structural steel beams with intumescent coatings: the thickness and quality of which is far more difficult to ascertain.”

Back at the outset of the project, the scheme project manager at Network Rail, Conor Mclaughlin, reported: “We are excited to be making this multi-million-pound investment to benefit passengers at Glasgow Central. We are changing the layout and occupation of several existing retail units on the station concourse which involves relocating tenants, creating new retail units, making some units larger and refurbishing office accommodation and we hope to create a broader range of retail for passengers and station users, thereby improving the experience at the station.”

FIREFLY® CPD’s get RIBA’s official seal of approval

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We’re delighted to say that our FIREFLY® CPD have now been awarded RIBA approval for our ‘Design & Understanding of Passive Fire Barriers & Compartmentation’ CPD. Access is available via NBS and the RIBA platforms so you can build your own understanding of the importance of Passive Fire Barriers within construction.

At FIREFLY®, we know that architects and specifiers rely on CPD’s to stay at the forefront of their field and that in the construction industry, RIBA-approved CPD content is the gold standard, carrying extra credibility and value. Our RIBA-approved CPD on Passive Fire Barriers will count towards your mandatory learning.

Chris Worby, Head of Sales at FIREFLY®, said: “We’re fully committed to providing the highest quality CPD materials to architects and all those involved in the development of specifications for Passive Fire Protection systems within the construction industry. As part of this continuously developing offering, we are very pleased to announce the RIBA approval of our latest addition “Design & Understanding of Passive Fire Protection & Compartmentation” I would encourage anyone interested in more information, or to book their CPD delivery slot to reach out to any member of our commercial or specification team.”

The core focus and learning objectives of our RIBA approved CPD are:

  • Understanding ‘Fire Behaviour’
  • The need for Safe Compartments
  • The progression of fire standards and regulations
  • Understanding passive fire protection (PFP)
  • Options & passive fire protection material types available
  • Meeting performance requirements & detailing
  • Installation of passive fire barriers – a full system approach
  • Case studies

If you’d like to sign up for our FIREFLY® RIBA approved CPD training session, please click here to visit our website, or email us at cpd@tbafirefly.com