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Curtain Walling

Kawneer Introduces an Enhanced Expansion Joint to accommodate Building Movement

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Today’s requirement for building facades to incorporate increased levels of building movement has been met by Kawneer with the introduction of a curtain wall system with superior capabilities to counter slab deflection.

Kawneer has launched a fully CWCT tested version of its AA®110 curtain wall system with an expansion joint that will allow for up to 15mm of building movement.

AA110 Expansion JointWhile a conventional pressure-plated and face-capped stick system curtain wall can be constructed with allowance for movement in the vertical direction this is normally limited to +/- 2mm at a mullion/mullion joint. Kawneer have now developed a solution for the AA®110 curtain wall that will allow +/- 15mm at a mullion/mullion joint.

Conventional stick curtain walling is widely specified in the UK and offers a cost-effective façade solution, particularly on buildings which do not have a requirement for significant movement allowance.

One of the main complexities in designing a façade is the accommodation of slab movement/deflection and, due to the extension of structural spans seen in contemporary building designs, slab deflection is increasing. This places additional demands on a façade design team to accommodate movement between slab and façade.

When building designs require facades to withstand high slab deflections one solution is to incorporate unitised curtain wall systems like Kawneer’s AA®201 or AA®265 systems, which due to their construction, can provide greater movement allowance.

However, unitised curtain walling usually comes at a cost premium and is generally more appropriate for very large facades and where there might be issues of site access. Traditional stick curtain wall is more readily used by most fabricators and installers in the UK, hence the development of the expansion joint by Kawneer.

The standard mullion/mullion expansion joint only provides a +/- 2mm movement allowance. By increasing the deflection allowance in the curtain walling to +/- 15mm, the beams used to support floor slabs can be reduced in size and consequently in cost.

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Working with our approved sub-contractor FK Group, the first project to feature our AA®110 expansion joint is Manchester’s prestigious Circle Square Development.

The joint locates at each slab level and is therefore concealed by spandrel glass or panels. Its specialised engineered foam seals expand and contract with the movement of the structure. A unique transom profile (which incorporates a concealed breather membrane) at each floor level provides allowance for the increased movement of the spandrel infill while maintaining the air and weather tightness of the façade.

Glazing and cladding systems need to be designed to allow for building movement without compromising the performance or safety of the system. The consequences of failing to provide sufficient allowance for in-service building movement can range from a reduction in weather performance to glass breakage and significant system failure.

AA110 Expansion Joint TestIn order to prove the system and to ensure compliance with UK standards, the expansion joint has been rigorously tested during development to ensure performance in all UK conditions. In consultation with the CWCT, an enhanced version of the Standard for Systemised Building Envelope: Sequence B programme was developed. This included a series of performance tests while the expansion joint was in compression, extension and in the neutral position.

Kawneer’s expansion joint gives architects ultimate design freedom by providing a traditional stick curtain wall system that gives exceptional performance in the area of building movement.

SEE REHAU’S ENERGY EFFICIENT FENESTRATION SOLUTIONS AT VISION

Rehau Polytec 50S

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REHAU is one of more than 100 organisations exhibiting at the Vision London event from 2nd to 3rd June at Olympia.

The purpose of Vision is to showcase innovative building products, materials and technology to an audience of architects, specifiers and clients, and to demonstrate new and inventive ways of achieving better building design which complies with changing legislation.

In line with this, on stand 59, REHAU is focusing on its range of energy efficient commercial fenestration solutions which use both PVC-U and composite materials.

REHAU’s team will be talking to visitors about how these products are already being used by some of the UK’s leading house builders and commercial developers, and will be showing how REHAU’s own brand of technical knowledge and ‘KnowHau’ can add value to the specification process.

The products on the stand will show the breadth of REHAU’s range – from its REHAU Polytec 50 composite curtain walling system, which has just gained Centre for Window and Cladding Technology (CWCT) approval, to its REHAU TOTAL70C casement window system which can achieve a U-Value of just 0.8 W/m²K using triple glazed Argon sealed units.REHAU TOTAL 70 Window Systems

Visitors will also be able to see samples of REHAU’s innovative window systems extruded in its RAU-FIPRO® fibre composite material – similar to the high performance, high strength materials used in aircraft design and Formula 1 race cars.  Because RAU-FIPRO® offers high torsional stiffness, it eliminates the requirement for metal reinforcement in most frames and means that much higher thermal performance can be achieved than in conventionally reinforced PVC-U because there are none of the usual thermal bridges through which energy can be lost.

On display in RAU-FIPRO® will be the Passivhaus certified GENEO window system for tilt and turn windows and doors and the Scandinavian REHAU Nordic Design Plus flush fit window system, which can be used either in contemporary multi-occupancy settings or as a replacement for flush fitting timber in traditional cottage type properties.

REHAU GENEO ALUTOP Composite windowsVision will be the first showing in the UK of a new version of GENEO with an aluminium top (ALU-TOP).  This has an aluminium cladding applied to the exterior giving the system all of the strength and thermal performance benefits of RAU-FIPRO® combined with the contemporary aesthetics of aluminium. 

REHAU’s solutions combine market leading thermal performance with stylish aesthetics and there will also be samples of the colour options available on all of REHAU’s systems – from foils to acrylic and powder coating.

Further details are available at www.rehau.co.uk.