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Eurocell

Eurocell is leading the sustainability agenda with recycled PVC-U

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  • Eurocell has now proven that significant carbon savings can be achieved from the reuse of post-industrial and post-consumer waste to create new PVC-U solutions
  • Estimates to establish lifecycle impact of using recycled PVC-U window frames independently verified by Manchester Metropolitan University
  • Eurocell’s recycling strategy delivered saving of over 25,000 tonnes of CO2 equivalent in 2021

MicrosoftTeams-image (59)A research whitepaper has supported the positive environmental impact of using recycled waste materials for the manufacture and fabrication of new PVC-U windows and doors.

Existing data sets and modelling have been verified by Manchester Metropolitan University, with the findings set out in The Environmental Impact of Using Post-Consumer PVC-U Waste to Create Today’s Windows and Doors.

The paper estimates the lifecycle environmental impact of creating new recycled PVC-U from post-industrial and post-consumer window frame waste.  The waste comprises of both off-cuts and rejects from the manufacturing process (post-industrial), as well as old frames recovered at their end of their life and destined for landfill (post-consumer). It is also worth considering the impact of BREEAM credits arising from putting steel and aluminium used as reinforcement, back into the circulation.

The study uncovered three key facts:

  1. Significant sustainability savings can be achieved by using recycled waste materials in unseen areas instead of virgin PVC-U on newly fabricated window frames and doors.
  2. Recycling post-consumer waste leads to higher carbon savings thanks to the credits for metals recycling.
  3. Using one tonne of post-consumer PVC-U as part of recycling efforts within a PVC-U manufacturing operation will save 2.056 tonne CO2 equivalent against the use of virgin PVC-U, equivalent to approximately two months’ worth of carbon emissions from the average person in the UK.*

Mark Kelly CEO for Eurocell, comments: “Eurocell is an industry leader producing enough window and door extruded profiles to fabricate over 2.2 million windows and doors annually to meet the demand for high performing, aesthetically pleasing solutions. These design solutions are all focused around recycle content where British Standards allow.

“Like all responsible businesses we have to ensure that our operations are sustainable for the long term and transparent as climate concerns continue to grow.  That is why we set out, with the help of Manchester Metropolitan University, to better understand the impact of our processes, especially around carbon emissions.”

Eurocell operates two recycling plants across the UK.  Each site transforms waste PVC that would otherwise be discarded to landfill into recycled pellet.  This is then extruded using dual material extrusion technology back into its popular new windows and door systems.  Based upon the study’s conclusions, which have been independently assessed and validated by academics at Manchester Metropolitan University, it is calculated that 12,000 plus tonnes of post-consumer waste extruded by the company in 2020 led directly to a saving of over 25,000 tonnes of CO2 equivalent by replacing virgin PVC-U with recycled post-consumer PVC-U.

Mark continues: “The study’s conclusions clearly show the positive impact our strategic decision to use waste PVC-U to drive our recycling operations is having. Not only have we significantly cut the carbon emissions that result from our manufacturing processes, the use of recycled materials in our windows and doors enables housebuilders and consumers to make more informed and better environmental choices.

“For instance, housebuilders constructing 2,500 units will save around 627 tonnes of CO2 equivalent per year by specifying Eurocell windows and cavity closures with recycled content over full virgin PVC-U windows.

“It is vital that businesses play their part in helping to reverse the current climate emergency.  We are now able to provide our customers, housebuilders, and homeowners with an accurate and verified carbon saving statistic associated with the reuse of waste materials in our manufacturing operations.   This means they can specify and buy with confidence and know their choices are environmentally positive.”

Copies of The Environmental Impact of Using Post-Consumer PVC-U Waste to Create Today’s Windows and Doors are available by visiting: https://www.eurocell.co.uk/pvc-u-trade/resource-hub/whitepapers

 

High performance & contemporary styling that lets more of the outdoors in.

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StudioGlide_Bifold Door_4 Panel_External_Anthracite Grey_Shropshire (1)The fashion for bi-fold doors shows no sign of slowing down.

Why would it, when it offers all that extra natural light the whole year round and the added advantage of throwing open a ‘glass wall’ to let the outside in during the summer months?

So to give you even more of that bi-fold ‘wow’ factor Eurocell offers StudioGlide®.  With so many options and configurations to choose from, StudioGlide® meets your needs exactly.

Dual colour and multiple threshold options. Double or triple glazing… the choice is practically limitless. Not to mention, of course, the improved sight lines, increased door sizes and slimmer profiles that come as standard with this breakthrough bi-fold design.

All easily fabricated and quick to install with a full 10-year guarantee against warping and frame failure for your complete peace of mind.

The secure choice

It might be designed to let the outside in, but not much else gets past StudioGlide®. That’s thanks to industry leading security features that give you all the peace of mind that comes with full PAS 24 accreditation.

10-year guarantee

StudioGlide® bi-fold door profiles and door furniture are guaranteed for ten years. That means you get all the assurance of a robust, well-designed, precision-made product that’s built to last.

StudioGlide® frames are available in a range of classic colours, complimented by shootbolt and door handles in a wide range of colours & finishes

FIND OUT MORE – https://www.eurocell.co.uk/specifiers/doors/studioglide-aluminium-bi-fold-doors

 

 

EUROCELL’S SUSTAINABILITY COMMITMENT HELPS TO CREATE THE ZERO CARBON HOME OF THE FUTURE

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  • Eurocell’s high performing and recycled window and door solutions selected for industry-leading construction research project led by Barratt Developments
  • Academics and construction industry working together to develop a zero-carbon house and test the home living experience
  • Barratt Development’s ‘Z-House’ showcases and monitors sustainable living by combining modern construction methods, home technology solutions and green building product answers

The Z House Project, an eco house at Salford University by Barratt Homes.

With efforts intensifying to deliver the sustainable living solutions needed for a greener future, Eurocell has collaborated with housebuilder Barratt Developments on a unique and innovative construction project based at the University of Salford campus.

The ‘Z-House’ is a zero-carbon concept home that aims to showcase the future of sustainable living in the UK.  It is the first home in the country to be built by a major housebuilder that goes substantially beyond the Future Homes Standard and has brought together the latest thinking and technologies.

The home is designed to test and monitor the most modern sustainable housing technology. This includes an air source heat pump, infrared panels, plaster that eliminates pollutants, a fridge that keeps food fresh for longer, heated skirting boards, air-powered showers, electric vehicle charging points, PV solar panels and battery storage.

Importantly, the house will also be home to one of Salford University’s academics so that the project can better understand the customer experience of zero carbon living.

Driving sustainability

Eurocell was asked to contribute its sustainable window and door solutions as part of the Z-House concept design.  The company’s own recycling plants transform post-consumer and post-industrial waste PVC window and door frames into new and reusable PVC-U profiles through a closed loop recycling scheme.

The positive contribution a sustainable approach to window and door solutions can make has also been verified by Manchester Metropolitan University.  It concluded that the use of post-consumer waste plastic window frames to create new PVC-U profiles will enable a housebuilder constructing, on average, 2,500 units of semi-detached houses, to save around 627 tonnes of CO2 equivalent per year by specifying recycled Eurocell windows and cavity closures over full virgin PVC-U windows.

The Z-House has used the high thermal performance, attractive aesthetics, and sustainable benefits of Eurocell’s Syncro sliding doors for the garage space that houses the critical system monitoring equipment for the project. In addition, the Logik window solution was specified on both the ground and first floors of the 3-bedroom property.  The selected Eurocell products for the Z-House are constructed from a recycled source which helps to drastically reduce their environmental impact.

Angus Cowie, business development manager for Eurocell, comments: “This is a really important project for the construction industry and its collective efforts to build the sustainable houses our population will require in the future. By bringing together current and evolving construction expertise, innovative thinking, emerging technologies, and practical solutions from a wide range of suppliers, the Z-House is a fantastic example of what can be achieved through active collaboration.

“It was vital all project partners had early engagement to fully understand the aims and ambitions for the concept and this has been the case with the Z-House. We look forward to seeing the results of the work being undertaken at the University of Salford and are excited to be part of this significant piece of practical research driven by Barratt Developments.”

The Z-House has been created using modern methods of construction. It is part-funded by the UK Government and has been developed in partnership with over 40 leading organisations from across the housebuilding, sustainability, and technology sectors, helping to broaden knowledge with lessons learnt shared across the industry.

BUILDING BUSINESS TOGETHER

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2021 saw increasing demand for many of Eurocell’s window, door, and roofing products. High performing, aesthetically pleasing, and sustainable products have helped trade partners secure business building opportunities amidst a turbulent year.

Now, with newly expanded warehouse and manufacturing capacity, and a list of exciting products about to be launched, 2022 will see Eurocell’s collaboration and support for its network of valued fabricators and installers go to the next level. 

Nickel with treeEurocell’s wide range of innovative and sustainable window, door, and roofing solutions has continued to offer the trade the products answers they need to meet consumer expectations and shifting trends.

Whilst the impact of the pandemic has continued to challenge everyone, the past 12 months has seen restrictions loosen and with it, a return to more normalised operating environment. It is, however, important to acknowledge the supply issues that have afflicted many sectors this year for a variety of reasons and the construction industry has been no exception.

Eurocell has worked hard to try to overcome the impact of such issues around material supply for the company’s network of fabricators and installers at a time when demand for Eurocell’s solutions has accelerated.

Homeowners – who have spent more time in their properties than ever before – have reappraised their living surroundings and many have decided to embark on projects to enhance, change, or simply improve their living spaces. This has helped to fuel increased activity for fabricators and installers with calls for window, door, and roofing options on the rise throughout 2021.

2021 product highlights

Some of the company’s window, door, and roofing product stars of the year highlight the wide array of options Eurocell continues to deliver to the trade. Each have been long-standing and popular choices as consumers have opted for eye-catching, proven, high quality, and sustainably produced products that add real value to properties.

  • The Syncro sliding patio door system has helped property owners co-ordinate interior and exterior design ambitions, whilst offering unbeatable home security and natural light benefits.
  • Modus – the UK’s first fully integrated window and door system – has continued to deliver the looks, performance, and cost effectiveness the trade seeks. With clean lines and contemporary aesthetics, the system offers an alternative to aluminium and timber product choice, giving customers yet another market-leading option from the Eurocell product portfolio.
  • Logik – the range has been extended to provide the flush casement that appeals in both heritage and contemporary settings
  • Eurocell’s Aspect panoramic profile has provided a concertina door solution to connect the indoor with outdoor spaces. The designer folding door has again seen strong demand throughout the year as developers look to enhance new-build designs. Aspect has enabled specifiers to deliver a real ‘wow’ factor thanks to the ability to create a glass wall up to 6m tall!
  • The Dales Collection of premium composite doors are hardwearing and pleasing to the eye. With a multi-point locking system and an extensive range of styles, colours, and glazing options, the Dales Collection has provided the trade with a bespoke and highly popular door solution.

Equinox and Envirotile have also each made a significant contribution to enhancing the look and performance of UK roofscapes and outdoor living spaces. Already a market-leading product, Equinox has continued to deliver all year-round comfort and useability for conservatories and the roof system was further enhanced to offer additional choice for homeowners and commercial success for installers.

With an eye on increasing interest in sustainability around the home, a new technical addition to the tile range has helped to satisfy growing consumer environmental concerns connected to product impact on the world.

As such, the ability to now specify Envirotile – a precision manufactured recycled polymer tile for a solid tiled roof solution with reduced environmental impact – has been an attractive offering to the conservatory installation market. The importance of making a sustainable product selection is also matched by aesthetics, and here 2021 enhancements to the Equinox range have added even greater homeowner choice.

To provide further options, a 25° fixed angle soffit ring beam option on the Equinox range now offers a traditional overhang soffit appearance that can match homeowners’ properties to create seamless integration. The additional soffit surface area also allows the option to be specified with external downlighters.

Driving the industry’s sustainable future

Underpinning all Eurocell’s exciting product success has been a continued commitment to a sustainable future across the company’s design and manufacturing operations.  This is underscored by a central belief in recycling-led processes that are a focus of the company’s strategic environmental direction.

Eurocell has been driving forward its ambitions around recycling for more than 20 years. Recognising a corporate need to do what is required to minimise PVC-U waste and reuse materials across manufacturing processes, the company has moved from externally purchasing recycled PVC-U to the establishment of a nationwide waste recycling system. This is now used to furnish Eurocell’s manufacturing operation with recycled plastic raw material.

The recycling service called Eurocell Recycle meets two primary objectives: it helps to prevent fabricators having to send their PVC-U frames to landfill by removing a waste handling issue for them, and, secondly, it enables the recycling of old PVC-U frames no longer of any use into new PVC-U material.  Such has been the success of the service; the newly created plastic now accounts for around 30 to 45% of all the material Eurocell’s manufacturing business requires to generate the extensive range of brand-new dual material extruded plastic products.

The company’s two waste PVC-U recycling plants at Ilkeston and Selby are at the heart of the Eurocell Recycle service and their combined efforts are delivering real benefit for the trade.  It uses a ‘closed loop’ recycling system to deal with both post-consumer and post-industrial plastic waste and the two plants currently handle approximately 40k tonnes of input PVC-U waste material annually – a figure that has been steadily rising as demand for recycled product solutions has escalated in recent years. 

Without the service, a high proportion of the PVC-U waste generated by fabricators and installers would simply end up in landfill and contribute further to the waste disposal challenge the UK continually faces.

2022: Expanded capacity and exciting new product solutions

The company looks ahead to 2022 with much anticipation.

The recent successful opening of the new and award-winning warehouse, manufacturing, and design headquarters in Alfreton means Eurocell is better placed than ever to meet growing market demand from fabricators and installers as supply chain issues subside.

With customer service excellence also key priority for the business, the company’s strategic investment in the expanded facility will further support the trade and help to optimise the business building opportunities that will be created over the coming months.

In line with the commitment to continually enhance Eurocell’s extensive offer to the trade, even more new, innovative, high performing, and sustainable products are set to be launched into the market in 2022 and trade partners should look out for exciting news in the new year.

 

Eurocell Aids Asset Management in Build-to-rent Scheme

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Orbit Housing’s Fordham House in Stratford-upon-Avon aims to raise the bar for rented accommodation. Although initially a social housing provider, Orbit now refers to itself as a “developing housing association”, and Fordham House is designed for private rental by key workers in the town.

Fordham House Orbit Homes 30-10-17 (31)The 82-apartment block provides enhanced protection against noise, a superior maintenance and repair strategy and additional facilities such as secure internal bike storage rooms. Much of the budget for these above-and-beyond features has come from the specification of Modus PVC-U windows from Eurocell in place of the aluminium frames originally specified.

The result was a significant reduction in costs, with no compromise on building design and performance. Despite the building being located on the busiest road in Stratford, residents have been satisfied with the noise suppression provided. Confirmation of the Fordham House project quality came with major award wins in the 2019 Inside Housing Development Awards – Best Build for Rent Development and RICS Residential Property of the year (West Midlands).

Fordham House was also awarded Residential Property of the Year at the Royal Institute of Chartered Surveyors (RICS) awards, West Midlands in 2019.

Constructed from dense concrete blocks with hollowcore flooring, the three- and four-storey building is clad in a mixture of curtain walling and green wall – sections of planted walls which will be automatically fed and irrigated. The Modus windows, supplied and installed by Unique Window Systems, are tilt-and-turn so that they can be cleaned internally, avoiding the potential hazard and traffic issues of accessing them from the elevations by the two busy roads.

Picture 1With many tenants expected to come from expanding local hospitals, acoustic improvements were high on the menu of potential value enhancing features. Orbit has beefed up the acoustic barriers between floors with a layer of insulation and screed with suspended ceilings added to the deep hollow concrete slab. It has also added fitted blinds within the reveals of the windows to provide an additional noise cushion for shift workers who need to sleep during the day.

BBA-certified to function satisfactorily for more than 35 years, the Modus range achieves a U-value of 1.2 W/m² using 4/20/4 mm sealed double-glazed units. This effective thermal performance is due to the 75mm six-chamber profile system used in the Modus system that also enables the range to achieve a U-value of 0.7 by installing triple-glazed units.

This led to Modus becoming one of the very first systems to achieve the BFRC Window Energy Rating (WER) of A++. This is only awarded to windows with an energy index value equal to or greater than +20; and Modus A++ designs include casement, reversible and tilt and turn.

Additional budget gained from savings on the window costs has also gone into upgrading the flooring material. Ceramic wood-effect flooring has replaced lino to provide a longer life and hence lower maintenance costs and down-time for Orbit.

A re-think of the building’s layout produced space for a substantial ‘spares room’ which will house items such as cookers and kitchen units. With all the apartments kitted out identically, this will enable faster repairs and reduce the time required to spruce up homes between tenancies.

To find out how Eurocell can assist in delivering private rental schemes that are lower cost, sustainable and desirable to private tenants, call our customer services team on 0800 988 7300 or visit www.Eurocell.co.uk

Learning with Eurocell

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NEVER TOO LATE TO LEARN: THE BENEFITS OF CPD

Since its establishment 40 years ago, employees and organisations across industry have committed personal time and company resources to accessing the benefits delivered by continuing professional development – better known as CPD.

Using a structured, practical, methodical, and proactive approach to lifetime learning is enabling thousands of professionals to enhance their skills, identify knowledge gaps, grow individual expertise, and keep abreast of the myriad changes that constantly influence their industry.

Organisations who see the value of CPD and provide staff with the time and access to continuous learning opportunities, find themselves better able to retain key employees and are in a stronger position to support them as they focus on developing the skills necessary to maintain a sustainable and competitive advantage.

CPD benefits

Construction-related CPD seminars and training courses offer numerous benefits to employees and companies. Staff can proactively expand their understanding of the industry and keep up-to-date with the latest regulation changes and newly emerging product developments and solutions.

For their part, smart organisations can use CPD initiatives to ensure standards across the company remain consistently high, staff potential is maximised, and a strong environment of support and learning-based development is fostered.

Many construction institutions require that members undertake CPD as a condition of continued membership (examples include RIBA, CIOB, RICS, RTPI, CIAT, ICE, IStructE), and for some professions, it is a statutory requirement.

To maintain membership of their designated professional body, members must demonstrate they have engaged in a set number of hours of educational participation aimed at improving their knowledge and skill. The activities in which they partake are then CPD-rated and CPD certificates, or ‘Points’, are issued for each activity.

As an example, the annual CPD obligations as a RIBA (Royal Institute of British Architects) Chartered Member, include undertaking at least 35 hours of learning per annum; that half the CPD is structured with learning aims and outcomes, and is taught, face-to-face, online or by distance learning; 20 of the 35 hours must cover the ten mandatory RIBA core curriculum CPD topics; members acquire at least 100 learning points and that they record and keep track of CPD activities.

Specifiers and CPD

Change is often the driving force behind the evolution of an industry. As new techniques and product solutions are exposed to the market, it is important that pivotal roles such as specifiers – charged with recommending and selecting material and product choices that drive project efficiencies, value, and the design vision – are constantly making informed selections based on up-to-date market knowledge.

CPD enables this to happen and is a vital tool in educating specifying professionals and for developing relationships across the supply chain.  Continuous learning provides opportunities to demonstrate how innovating products can deliver value added solutions to design, legislation, sustainability, logistic and on-site challenges that the majority of construction projects face.

The old adage says it’s never too late to learn.  CPD is at the forefront of driving up industry standards, helping professionals to develop enhanced expertise on a continuous basis and delivering the highly skilled workforce the construction industry and the nation requires.

Eurocell CPDs

We offer 3 face-to-face or webinar-based seminars to help support the construction industry understand more about PVC-U fenestration solutions and sustainability:

  1. The past, present and future of PVC-U windows
  2. Value engineering and sustainability
  3. Sustainable use of PVC-U windows to maximise ROI

To find out more or to book, please visit https://www.eurocell.co.uk/specifiers/resource-hub/cpd

 

Eurocell – Committed to Sustainability

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These days, the word “sustainability” seems to crop up everywhere. But is it just another business buzzword, or are we genuinely making a shift in the way we think and act, to protect and preserve the world we live in for future generations?

Pix: Shaun Flannery/shaunflanneryphotography.com COPYRIGHT PICTURE>>SHAUN FLANNERY>01302-570814>>07778315553>> 31st January 2017 Merritt Plastics Ltd Manners Avenue Manners Industrial Estate Ilkeston DE7 8EF

While “Green Issues” like recycling and sustainability were on the fringe 20 years ago, these days they’re right at the heart of business with sustainability having a huge influence on every aspect of industry, especially at Eurocell.

PVC-U is a highly sustainable product, robust enough to be recycled and repurposed up to 10 times without its quality or performance deteriorating, giving it a lifespan in the construction industry of 350 years.

At our recycling plants, we process up to 70,000 old PVC-U window frames per week, or around 39,000 tonnes per year. Once recycled, it is used to create a variety of new products, from thermal inserts to our revolutionary Modus window system. By doing this we can reuse almost 100% of our production waste.

Wherever possible, we offer a ‘closed loop’ service, reengineering the PVC-U taken from old frames to make new windows, doors and building products for the same supplier.

The process uses less energy and gives customers a high performance, more efficient product. Working in commercial, refurbishment sectors and social housing, we have the capability to collect nationwide and reprocess old window frames that may otherwise go to landfill, converting them to reusable material which can be used as a raw material in the manufacture of new building products.

Preventing post-consumer windows and doors going to landfill is not only environmentally beneficial but has a direct impact on project delivery and cost effectiveness. Under current government commitments landfill tax is set to continue.

By adopting and implementing sustainable practices companies can manage resources, build their environmental reputation, and ultimately reduce costs.

Products manufactured from recycled PVC-U are actually stronger than those made with virgin plastic because of the chemical transformation of the polymers it contains when it goes through the recycling process.

At our consolidated operations in Ilkeston and Selby, Eurocell Recycle now offers the largest and most complete closed-loop process in the UK.

Recycling plays a significant role in making industry sustainable. That’s why Eurocell is so heavily committed to recycling every single piece of UPVC waste we create. We aim to bring as many post-consumers window frames, doors, conservatories and building items as possible back into the production process, keeping tonnes of UPVC out of landfill.

To find out more about our sustainability, or to arrange a collection of PVC-U frames visit: www.eurocell.co.uk/eurocell-recycle

Think patio doors are a thing of the past? Think again!

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Not just our strongest and most secure patio door system yet, Syncro also provides a new level of sustainability, plus improved design and performance that meet the demands of installers and homeowners alike thanks to several market leading features.

Syncro_Sliding Patiio_3 Pane_White_Internal_Living RoomThese include main frames made using at least 60% post-consumer recycled PVC-U; better thermal efficiency, with triple glazed U-values as low as 1.0; a 3.5m maximum width, one of the largest PVC-U patio door systems on the market; and a unique soft close system, which, along with a choice of standard or heavy duty rollers allowing sash weights of up to 140kg, makes for a much smoother glide and closure action with no ‘bounce back’ if the door is accidently slammed.

What’s more, is the option of a through-colour grey substrate – a first for Eurocell in a patio door. The grey substrate is extruded in PVC-U with special heat reflecting pigment to help reduce expansion on hot days.  Not only does this the give installers a way to meet current design trends for the all grey look; but because patio doors are open so much of the time on sunny summer days, it also makes for much more pleasing  visual appearance by removing any unsightly white extruded areas.

Smooth or matt grey foil options can also be ordered along with traditional rosewood and golden oak from stock, plus 32 further colour options on longer lead times, extend the colour choices further, while hardware is available in white, chrome or graphite, with flush fitting exterior handles available.

Syncro_Sliding Patio_3 Pane_Anthracite Grey_ExternalSyncro is tested to BS6375 and PAS24 2016 standards and therefore meets the requirements of Document Q – the newest security guidelines for patio doors. And for additional peace of mind, Syncro has been through 50,000 cycles of open and close tests to prove robustness.

Following customer feedback and as part of Eurocell’s continual improvement programme we have also introduced a new Aluminium Interlock to be used on all none PAS24 Syncro patio doors to help improve the fabrication and installation process.

Ian Kernaghan, Head of Product Design and Development for Eurocell commented, “Syncro has been designed to meet the changing needs of the patio door market and we believe it does that job beautifully. It offers customers genuinely attractive options like triple glazing, a soft close feature and white or grey substrate options, in addition to using recycled PVC-U content and achieving new levels of thermal and acoustic insulation efficiency.

For Eurocell fabricators wanting to offer this product as part of their portfolio, our Fabricator Network Portal gives you access to fabricators who can help.

For more information on Syncro visit: https://www.eurocell.co.uk/pvc-u-trade/doors/syncro

Eurocell aims to recycle 3.5 million frames this year

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These days, the word “sustainability” seems to crop up everywhere. Whether that’s in news reports, magazine articles, advertising campaigns or emblazoned on the side of lorries. But is it just another business buzzword, or are we genuinely making a shift in the way we think and act, in order to protect and preserve the world we live in for future generations?

Building Magazine_Solus_Newsletter_Feb21_Image_Recycle3While “Green Issues” like recycling and sustainability were on the fringe 20 years ago, these days they’re right at the heart of business with sustainability having a huge influence on every aspect of industry, especially at Eurocell.

PVC-U is a highly sustainable product, robust enough to be recycled and repurposed up to 10 times without its quality or performance deteriorating, giving it a lifespan in the construction industry of 350 years.

At our recycling plants, we process up to 70,000 old PVC-U window frames per week, or around 39,000 tonnes per year. Once recycled, it is used to create a variety of new products, from thermal inserts to our revolutionary Modus window system. By doing this we are able to reuse almost 100% of our production waste.

2021 Targets

Despite 2020 resulting in a number of challenges – Eurocell Recycle still managed to recycle an impressive number of PVC-U frames. Like most businesses, Eurocell Recycle closed it’s doors for a few months in 2020 to keep it’s staff and customers safe, and put in Covid-secure work processes.

This being said, for the last 5 consecutive years, (2020 excluded) Eurocell Recycle has managed to beat it’s previous years total recycling number and we plan to make 2021 the biggest year yet, with a target of a record-breaking 3.5 million frames recycled.

The below video explains our closed loop recycling process and how we keep over 2 million frames out of landfill every year.

Closed Loop Recycling 2020

The recycling process makes PVC-U stronger

Building Magazine_Solus_Newsletter_Feb21_Image_Recycle5Products manufactured from recycled PVC-U are actually stronger than those made with virgin plastic because of the chemical transformation of the polymers it contains when it goes through the recycling process.

At our consolidated operations in Ilkeston and Selby, Eurocell Recycle now offers the largest and most complete closed-loop process in the UK for collecting and processing used PVC-U frames to be re-extruded and turned into new windows, doors and building products. Here’s how it’s done:

We support business that remove a large amount of frames per month, so if you want to sign up for this service and help us reach our recycling targets, please contact us on 0333 777 3042 to arrange a collection.

Keeping pace with home improvement demands

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At Eurocell, our extensive product range ensures that we not only supply the products the market wants, but that we’re also providing the practical benefits and added value advantages fabricators need.

Locally made, locally recycled

Top of the agenda for many people is the issue of sustainability, and as we move towards a zero-carbon society this is only going to become more important. To play our part, approximately one third of the 60,000 tonnes of product we make is recycled. We achieve this by creating the engineered central core, which typically makes up 50% of a product, from recycled material while any products not exposed to direct sunlight are 100% recycled. In fact, we’re so committed to sustainability that we’ve invested over £10m in developing our PVC-U recycling plant.

Not only do we do all our recycling in the UK, but all our manufactured products are produced in a number of production sites in the UK, with the main extrusion being in our purpose-built facilities in Derbyshire. This ability to both manufacture and recycle all Eurocell products within the country means that they have the smallest carbon footprint possible. The home-grown self-sufficiency we’ve built up also means that we don’t depend on long supply chains and can ensure a continuity of supply to our customers.

Amazing aesthetics

Windows, doors and conservatories have a significant impact on a home’s appearance, so we’ve developed our systems in a wide variety of colours and styles to ensure that we’re always ahead of the curve when it comes to the latest design trends. A great example of this is our anthracite grey colour option, which has become a popular choice thanks to its high-end visual impact. We’ve even created frames that extend this colour throughout the whole profile, rather than just on the surface foil, so there’s no sign of a white PVC-U core. This creates a premium all-grey appearance without incurring the cost of an expensive aluminium frame.

If grey isn’t the right shade, we’re able to provide frames in an almost unlimited array of colours and styles. This includes the PVC-U Modus system, which is available in colours to fit any design scheme and which can even be supplied with metallic and woodgrain finishes.

Creating bright and open homes

Perhaps the space where maximising light is the most important is the conservatory. Available in a wide variety of visual options, from classic Edwardian and Victorian styles to bespoke designs, our conservatory collection has the solution for any project. For even more versatility, homes with flat roofs can use our Skypod roof lantern range, while homeowners with conservatories that want to make them more thermally comfortable spaces can utilise our Equinox tiled conservatory roof system.

Closer collaborations

To make it even easier for fabricators to offer the full range of Eurocell products, we’ve launched the Fabricator Network Portal. This online platform allows fabricators to easily identify and trade with other fabricators in their area that have products they may not. This means that fabricators don’t have to worry about restricting their offering to a reduced selection of Eurocell solutions, as they’ll be able to access the whole range, enabling them to easily provide their customers with a wider variety of products.

The winter season is likely to be a busy time for fabricators and the whole home improvement industry. By making it easier to collaborate and source the right products at the right time, it will help everyone to work faster and smarter so that we can we start the new year on a strong and successful footing. As we’re always innovating and coming up with new ideas, products and services at Eurocell, you can rest assured that we’ll be there to make sure you can keep this growth going all throughout 2021.

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