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Thermally broken steel windows and doors manufactured by Clement

Building Products Index Ltd Doors, Steel, Steel doors, Windows Leave a Comment

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Clement Windows Group has manufactured new, thermally broken steel windows and steel doors for an office building in Central London.

The existing commercial premises at 22-23 Little Portland Street comprised ground, basement and four upper floors.  Robson Warren Architects were briefed to design a scheme to improve the office facilities and services to enable the building to attract further tenants.

It was important that any proposals took account of the environmental sustainability of the works and their impact on the property which is located in the East Marylebone Conservation Area.

Clement manufactured bespoke steel windows and doors from the Jansen Janisol Arte 2 and Jansen Janisol HI ranges.  The new windows and doors comprised thermally broken steel windows, thermally broken French doors and thermally broken, triple glazed lift and slide doors.

Peter Warren of Robson Warren Architects commented:

“The installation was completed to our satisfaction without any significant issues, and we would not hesitate to return to Clement Windows for enquiries about future steel-framed window projects.”

Clement manufactures slender Jansen steel profile window and doors which meet the highest requirements of thermal insulation, security and fire protection, as well as mechanical strength and longevity.  Suitable for restoration work as well as new build projects, the slim frames can be fitted into all opening types.  Steel doors manufactured from Jansen cold formed steel profiles are very resilient and therefore suitable for areas of high footfall.

Tel: 01428 643393   Email: info@clementwg.co.uk         Web: clementwindows.co.uk

CLOSING THE LOOP: EUROCELL AND BIFFA SUCCESSFULLY TRIAL NEW PVC-U WASTE MANAGEMENT SCHEME FOR THE TRADE

Building Products Index Ltd Doors, PVC-U, PVC-U, Windows Leave a Comment

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The Environmental Challenge: PVC-U Waste and Its Impact

PVC-U based products, like windows and doors, often end up in landfills when they aren’t recycled, contributing to environmental damage, increasing carbon emissions, and wasting raw materials.

As a leader in PVC-U recycling, Eurocell recognised the need to offer its trade customers a comprehensive recycling solution that would not only reduce waste but also enhance their own sustainability efforts.

With a long-standing commitment to sustainable practices, Eurocell aims to create a closed-loop recycling process that collects used PVC-U directly from customers, recycling it into new products for the construction and fenestration industries.

To achieve this, Eurocell sought a partner with extensive waste management experience and the infrastructure to provide a reliable, scalable solution. There was no better choice than Biffa, which offered the expertise and logistical support to implement a PVC-U collection service tailored for Eurocell’s trade customers, including fabricators and installers.

Strategic Partnerships: Leveraging Biffa’s Expertise

In February 2023, Eurocell and Biffa launched a trial of a domestic PVC-U collection service within a 30-mile radius of NE28 – this covers a large part of the North East.

An innovative model was introduced, where Eurocell worked with smaller traders and collections could be booked alongside new product orders. Collected PVC-U was then consolidated at hubs and transferred to Eurocell’s recycling facility, ensuring that materials were repurposed into new products through a closed-loop process.

Samantha Wood, Corporate Account Manager at Biffa said:

“We’re proud to deliver comprehensive waste management solutions that support our partners in achieving their sustainability goals. Our collaboration with Eurocell is a prime example of how we can support a closed-loop recycling system that keeps valuable materials out of landfills and contributes to a greener future.”

Trial Success: Tangible Impacts on Recycling Efforts

Since the trial began, the Eurocell and Biffa partnership has achieved significant milestones:

  • 195 collections were completed, with zero failed collections—a 100% success rate.
  • A total of 2,568 PVC-U frames were collected and recycled, which would have otherwise ended up in landfill. This equates to over 25 tonnes of PVC-U.
  • Eurocell has enhanced its feeder stock with recycled PVC-U, reinforcing its position as a market leader in sustainable recycling for the construction and fenestration industries.
  • The closed-loop recycling process is actively reducing carbon emissions and supporting a circular economy by reclaiming valuable raw materials that would otherwise end up in landfill.

Sandra Gaspar, Head of Recycling, at Eurocell said:

“Our partnership with Biffa has had a tremendous impact on our sustainability efforts, allowing us to recycle over 2,500 PVC-U frames, keeping our precious plastic feedstock out of landfill. This collaboration perfectly aligns with our commitment to a closed-loop recycling process, reducing waste and supporting a more sustainable future for both our customers and the environment.”

Future Expansion: Scaling Sustainability Solutions

The trial has been so successful that Eurocell and Biffa plan to expand the PVC-U collection service further by January 2025, extending the reach to more customers and locations. This expansion will provide even more trade customers with a sustainable, easy-to-use waste management solution.

Whether you need to discuss your recycling goals or arrange a collection for your PVC-U waste, we’re here to help so contact us, email: recycle@eurocell-recycle.co.uk, phone: 0333 777 3042.

Landmark Refurbishment Project Made Possible with Charisma Vertical Sliders from Eurocell

Building Products Index Ltd Doors, PVC-U, PVC-U, Windows Leave a Comment

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  • Renovation transforms neglected property into upmarket apartments for commercial and residential use
  • PVC-U windows used as a credible solution to meet local planning and building conservation legislation
  • Heritage features achieved using Charisma Vertical Sash Sliders, an alternative to timber framed windows
  • Modus windows replicated the aesthetics of aluminium windows, providing clean sight lines and low U-Values

Located in Liverpool, close to Lark Lane/Aigburth Road which is located in a lively area with trendy restaurants and bars, stood the imposing, but neglected property of 44 Parkfield Road. Originally built as a residential home, this property adapted to the needs of the area, becoming a mixture of commercial and residential, before falling into an unmanageable condition. However, this condition presented an opportunity to restore this stunning building. After the property was auctioned, Ballpark Developments, specialists in building and renovation, were the successful bidders. Seeing beyond the tired interior and exterior, the decision was made to rejuvenate the property into upmarket apartments. This was the perfect choice for this busy, cosmopolitan area.

Navigating Planning, Conservation, and Performance Demands

As with most buildings of this age, careful consideration needed to be taken to ensure conformity with local planning and building conservation legislation. This legislation governs the materials and building techniques that can be employed.

The building had historically been fitted with timber-framed vertical sliders which the architect and conservation planning, were specifying a replication of these aesthetics. The challenges were combined not only with aesthetics, but also the energy efficiency and acoustics levels with this being on a busy main road with late night bars contributing to noise pollution. Timber frames posed their own challenges, with difficulties in achieving both energy and acoustics ratings, alongside cost and lead times.  There was the added request from the Conservation Office to specify in the extended part of the building aluminium windows and doors. This proved to be an expensive option with long, undesirable lead times.

It was here that Ballpark Developments reached out to local specialist Warwick Developments, who, along with their long-standing reputation for commercial window and door expertise, also have a firm partnership with Eurocell.

Combining Heritage Aesthetics with Modern Efficiency

After specification review and consultation, Warwick Developments presented Eurocell Charisma Vertical Sash Sliders as an alternative for the timber framed windows combined with Modus windows as an alternative for the aluminium window.  Utilising the contemporary clean lines and U-Values as low as 0.7, made Modus the obvious choice. With both offering an added cost benefit, energy efficiency and aesthetically pleasing result.

A Sustainable Standard for Conservation Projects

This project shows how PVC-U windows are increasingly becoming a credible solution in areas with conservation measures. This landmark change can help set the future standard, enabling properties governed by conservation or listed status to now benefit from leading Eurocell window and door technologies.

Tony Ditchfield, Owner of Ball Park Developments comments: “It has been fantastic to work collaboratively on this project and bring the property back to life. The use of innovative and durable products helps reduce waste and the need for constant maintenance and replacements, which is of great importance as we work toward net zero. We look forward to seeing the building let with new tenants and for further projects with this team.”

Kelly Hibbert, Head of Commercial Sales at Eurocell commented: “Our wide variety of windows provide fabricators and developers, customisable solutions to suit projects of varying demands, including those that involve sensitive restoration like this development in Liverpool. PVC-U is an energy efficient, durable, safe and highly technical choice for residential properties and we look forward to working on similar projects in the future that require sustainable and forward-thinking fenestration options as we continue to lead the market.”

John McDonough, Warwick Developments commented: “It is thought of as unusual to install PVC-U windows in buildings under conservation rules. However, due to the intricate, customisable design options of Charisma Vertical Sash Sliders, as well as Modus, we have been able to present a sustainable and aesthetically pleasing option which both have low maintenance and cost effective benefits, whilst not compromising energy efficiency.

“We have worked on several similar projects in areas with conservation restrictions within Merseyside, that have seen PVC-U vertical sliders as the credible option. This meant that we had case studies the conservation team and architect could review for inspiration and guidance on specifying for Parkfield Road. The addition of being able to manufacture with sash horns and a deep bottom rail to align with the heritage features secured the decision.”

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk.

EUROCELL INTRODUCES RECYCLING SERVICE FOR CAVALOK OFFCUTS

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Eurocell can now recycle the offcuts of Cavalok Cavity Closers it receives from fabricators after investing in new machinery and skills.

The new process, which is part of Eurocell’s strategy to increase the proportion of recycled PVC-U in its products to 40% by 2030, is one of the first of its kind to be introduced for cavity closers by a systems house in the UK.

The new capability means Eurocell can now remove the expanded polystyrene (EPS) core from the Cavalok Cavity Closer offcut, leaving the remaining PVC-U to be recycled for the design and manufacture of its future window and door products. The EPS is then delivered to Eurocell’s partners to be recycled.

The machinery and team to undertake the process has been put in place at Eurocell’s recycling plant in Ilkeston, Derbyshire, and will support all its fabricator partners who manufacture the closers and have their own sustainability and waste management targets to meet.

Benefits of Cavalok Cavity Closers

Eurocell’s Cavalok Cavity Closers enable brick courses to be completed and create an air-tight receiver for windows and doors. Meaning no matter the size or make-up of a wall, installers can quickly and cost-effectively close the cavity at window and door openings – instantly increasing a property’s thermal efficiency and reducing its energy bills. The closers also meet Accredited Construction Details regulations and are compliant with Part L of Building Regulations.

Eurocell’s Commitment to Recycling and Sustainability

Sandra Gaspar, Head of Recycling at Eurocell, says the new initiative is part of its ongoing recycling strategy, she said; “We are continually reviewing all our processes across our PVC-U product range and recycling to ensure we can return as much PVC-U to the industry as possible.

“Our Cavalok Cavity Closers have a EPS core, so we needed this specalised process, skills and capability in place to ensure it can be separated from the PVC-U in the offcuts – so that we can then use the PVC-U in the design and manufacture of future products.

“It means all our fabricator partners who use our Cavalok Cavity Closers can now take advantage and support their own sustainability and waste management goals too, by working with us to ensure their offcuts are recycled.”

Closed-Loop Recycling System and Collection Service

Eurocell facilitates efficient PVC-U recycling for installers and fabricators through its closed-loop recycling system. By offering reliable and timely collections from any UK site, Eurocell ensures that PVC-U waste is managed responsibly. The service includes all aspects of waste management, from collection and transport to documentation, with waste transfer notes provided to demonstrate responsible handling

At present, Eurocell operates the largest PVC-U recycling operation in the UK and it achieved 32 percent recycled PVC-U in extrusion in 2023, up from 27 percent in 2021.

Eurocell recently attended this year’s Resource & Waste Management Expo (RWM) demonstrating to visitors its closed-loop recycling system and showcasing the substantial progress made in using recycled materials in the design and manufacture of its PVC-U building products.

If you need more information or would like to get in touch with Eurocell to ensure Cavakok offcuts are recycled, please contact recycle@eurocell-recycle.co.uk.

 

Paddington Station Improves Assisted Travel Experience (June 2024)

Building Products Index Ltd Automated systems, automatic, Automatic door, Automatic door system, Automatic Entrance Doors, Doors Leave a Comment

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A new lounge, that has been designed for Network Rail passengers using the assistance programme, has opened at Paddington station. TORMAX was contracted to work with Saper Glass to manufacture and install an automatic, single sliding door system, giving clear and easy access into the Assisted Travel Lounge (ATL).

Powered by the in-house designed TORMAX iMotion 2202 door drive, smooth and reliable operation is assured thanks to the innovative design of the high torque, synchronous motor that ensures rapid response to approaching foot traffic.

Featuring none of the parts that regularly wear out, such as gears and brushes, the iMotion motor offers a longer lifespan, with lower maintenance demands, than other similar door operators.

Designed by Isambard Kingdom Brunel, Paddington’s Grade I listed structure is one of Britain’s most historically significant railway stations. Appointed as main contractor, Consortia Group was responsible for delivering the new ATL, greatly improving accessibility within this major transport hub.

Situated next to the taxi rank on the station’s upper deck, the ATL provides a safe, convenient and accessible waiting room for passengers of restricted mobility. During opening hours, Network Rail’s Passenger Assistance team provide a customer ambassador to help individuals wanting to use the facility.

Ensuring the TORMAX automatic door opens and closes appropriately every time, speed settings and hold-open time can be easily adjusted by station staff via a user-friendly keypad.

Maximising system performance, an intelligent microprocessor control system guarantees permanent monitoring of door leaf movement, making automatic adjustments in response to say a build-up of debris on the floor.

“Travelling through a busy station can be challenging for those with additional needs,” comments Susan Evans, Network Rail’s head of passenger strategy for Western Route. “The Assisted Travel Lounge helps mitigate this by providing a friendly space for people to get the help they need from a dedicated team.”

Meeting Tight Deadlines with Precision: The Successful Installation of Energy-Efficient Windows at Greenchurch Developments

Building Products Index Ltd Doors, PVC-U, PVC-U, Windows Leave a Comment

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  • Project completed within a tight four-month deadline through close collaboration
  • The use of Ash Black windows provided the care home with a modern and vibrant aesthetic
  • The energy-efficient Logik Window System (U-value 1.2) helped reduce energy consumption
  • The Nu-Openings and Eurocell partnership delivered a functional and aesthetically pleasing solution that met health and safety standards.

Nu-Openings were commissioned to design and install a bespoke window system for Greenchurch Developments’ new-build care home in Doncaster. The project commenced in September with a strict completion deadline set for the end of January.

During the planning phase, Eurocell and Nu-Openings collaborated closely on the development of the window systems, with Eurocell overseeing the design and Nova Group, a long-standing fabricator partner of Eurocell, managing the supply of the windows and doors and Nu-Openings carrying out the installation.

Balancing Functionality and Modern Design

The brief provided to Nu-Openings emphasised the need for aesthetically pleasing windows, moving away from the traditional and often uninspiring designs typical of care homes.

Additionally, the windows had to accommodate thicker glass to mitigate the harshness of sunlight. One of the project’s significant challenges was the constrained four-month timeframe for completion.

Social facilities such as retirement homes, nursing homes, and hospitals must be designed to ensure the well-being of vulnerable individuals, which includes maintaining appropriate temperature control.

Therefore, it was essential for the care home windows to meet a range of health and safety requirements, including the installation of window restrictors and tamper-proof glass.

Selecting the Eurocell Logik Window system for Performance and Style

Nu-Openings and Eurocell collaborated closely during the initial planning stages to develop a bespoke window system that met the project’s specific requirements.

They selected the Logik 70mm Window System in the Chamfered design with an Ash Black finish. This design choice provided a sleek and modern look that contrasted effectively against the building’s cladding, fulfilling the aesthetic criteria outlined in the brief.

A key reason for choosing the Logik Window System from Eurocell was its capacity to hold thicker glass, necessary for reducing the harshness of sunlight penetrating the care home. This combination of aesthetic appeal, functional performance, and sustainability made the Logik Window System an ideal solution for the project.

Despite the tight timeframe, Nu-Openings successfully completed the project through efficient collaboration. The chosen Ash Black colour contrasted perfectly against the cladding, giving the care home an aesthetically pleasing and vibrant appearance.

Steve Carvell of Nu-Openings stated, “The collaboration between us and Eurocell was fundamental to making the project run smoothly. Because of its success, the outcome, especially the colours, looked beautiful, leaving the client very happy.”

Sustainability and Energy Efficiency

The windows, with a U-value of 1.2, ensure minimal heat transfer. This, combined with improved heat radiation, ventilation, and thermal properties, contributes to the building using less energy for temperature regulation. As a result, the care home maintains a standard temperature between 18-20 degrees Celsius.

Kelly Hibbert, Head of Commercial Sales at Eurocell, commented, “This project exemplified excellent collaboration between Nu-Openings and Eurocell. We are thrilled to have contributed to the design and delivery of a beautiful new care home.

The project ran smoothly despite the tight timeframe, demonstrating Eurocell’s commitment to high standards in product solutions, aesthetics and sustainability. We take these specifics very seriously to ensure all our clients can enhance their green credentials while creating a beautiful space.”

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk.

Profab Access and BDL achieve engineering excellence at 8 Bishopsgate

Building Products Index Ltd Doors, riser doors Leave a Comment

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8 Bishopsgate, a 50-storey tower located on the corner of two of London’s most prominent streets, is the UK’s most sustainable speculative office tower and the tallest building ever awarded BREEAM Outstanding at design stage.

Developed by Mitsubishi Estates and Stanhope and described as a building full of innovation, the 570,000 sq. ft building features London’s highest solar panels, in addition to 18 litres of fresh air per person being drawn from outside every second, as part of its design ambitions to achieve both low embodied carbon and to be low-carbon in operation.

As part of the construction process, BDL, one of the UK’s largest specialist dry lining contractors, has collaborated with riser door and access panel solution manufacturer, Profab Access, to supply and install significant quantities of access solutions as part of the project’s aims to optimise material efficiency.

Just under 1,000 of Profab Access’ INTEGRA 4000 Series Riser Doors and accompanying PRECISION Adjustable Frames have been installed by BDL’s contractors throughout every storey of the building, which includes 75,000 sq. ft of communal space in the form of terraces, cafes and a deli, in addition to a 200 person capacity auditorium.

Throughout the design and engineering stages, Profab Access worked in conjunction with BDL to manufacture the PRECISION certified frame system to make the installation of each riser door throughout 8 Bishopsgate safer, faster and simpler.

Peter Fillmore, Project Development Manager at BDL, said: “By working in partnership with Profab Access we have been able to significantly reduce the time required to install such a significant quantity of riser doors, whilst also minimising manual handling requirements for our contractors.

“As a result, on-site efficiencies have been increased, enabling us to ensure project timescales have been successfully maintained throughout each stage of the project. This is how all riser doors should be installed and we’re extremely proud to have been able to use this revolutionary system as part of the construction of such an iconic building as 8 Bishopsgate.”

The only product of its kind currently available, the expertly engineered PRECISION Adjustable Frame completely transforms the installation process as it enables the frame to be fully adjusted to meet the specific dimensions of each structural opening.

Featuring a continual adjustable steel packer system, the PRECISION Adjustable Frame also ensures the installation of each riser door throughout 8 Bishopsgate is fit for purpose, by providing the highest standards in accuracy, whilst also removing the requirement for traditionally used packers during installation.

The engineered frame also features built in factory applied intumescent fire rated mastic strips to the outer frame, which provides fire stopping between the wall and the frame. This eliminates the reliance of the correct thickness of intumescent mastic bead being applied, removing any potential margin for error and ensuring compliance and adequacy of the entire installation.

Frank Gillen, Construction Director at BDL, said: “The PRECISION Adjustable Frame has enabled us to achieve safe and efficient installation throughout 8 Bishopsgate that also delivers the highest possible standards of compliance and certification.

“The frame’s factory applied integral all-in-one smoke, intumescent and acoustic FS1000 seal provides a guaranteed fire seal, which eliminates the requirement for our installers to physically enter the riser shaft and any associated health and safety concerns. It also reduces the number of quality assurance checks required once the installation has been completed, as its competency has already been assured.

 “We have been working with Profab Access for over 15 years and through our longstanding relationship we have built a strong partnership that is formed upon a combined dedication to innovation. Together, we are continuously identifying how we can increase on site efficiencies and safety and 8 Bishopsgate is a prime representation of this.”

The INTEGRA 4000 Series Riser Doors and PRECISION Adjustable Frames will provide maintenance engineers with safe and secure access to electrical and mechanical services, without impacting the overall interior design scheme.

Tony Grayson, Project Manager at BDL, said: “The addition of the PRECISION Adjustable Frame has made the installation of riser doors approximately 30% quicker when compared to traditional installation methods. I cannot fault the frame, it makes installation very easy and significantly reduces manual handling concerns as no adjustments are required. This ensures the highest standards of safety for our team when fitting the riser doors on site and we see this as the future for how riser doors should be installed.

 “The riser doors have been delivered on site ahead of time and we have worked closely with Profab Access’ engineering and design team, who have frequently visited the site, to ensure the installation goes as smoothly as possible to achieve a finish of the highest possible standard.”

As part of its commitment to construction excellence, Profab Access is the UK’s first manufacturer to have its concealed Riser Doors bi-directionally fire tested and certified by an accredited third party. The PRECISION adjustable frame has also been bi-directionally fire tested as an entire doorset with the INTEGRA 4000 Series Riser Door for up to 120 minutes, receiving the CERTIFIRE accreditation for installation in unlined shaft walls and solid wall construction.

This provides BDL, Mitsubishi Estates and Stanhope with a completely certified solution, as both the frame and the riser door have been bi-directionally tested as a single doorset and are supplied with comprehensive documentation to evidence their performance credentials and adherence to all relevant regulations, including BS EN 1634-1:2014 +A1:2018.

Profab Acces’ Commercial Director said: “8 Bishopsgate is a building full of innovation and the installation of our riser doors and adjustable frame perfectly embodies this commitment, as it has completely revolutionised the approach to how riser doors should be installed. Together with BDL we are making history as we create a new generation of innovation that provides the highest possible standards of performance and compliance.”

The INTEGRA 4000 Series Riser Doors are 35dB acoustic rated, smoke sealed and airtight to Part L. In the event of a fire, the doors will maintain their frame and integrity for up to two hours, limiting the spread of fire and transmission of radiant heat for this period of time. The doors’ intumescent smoke seals also enables occupants to safely exit the building, whilst subsequently minimising potential damage to other areas of the construction.

Profab Access’ comprehensive portfolio of access panels and riser doors are manufactured in-house at its UK headquarters and are supplied with impressive lead times. The products are supported by a wide range of BIM Level 2 and CAD files to aid the specification process and streamline the initial design stages.

For further information on Profab Access and its range of riser doors, access panels, and steel doors, call +44(0)1827 719051 or visit www.profabaccess.com.

For further information on BDL, call 0208 900 0221 or visit www.bdl.co

Axis Entrance Systems Case Study: Harrogate District Hospital Refurbishment

Building Products Index Ltd Doors, Sliding, Uncategorized Leave a Comment

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Flo-Motion single slide type F11

Flo-Motion single slide type F12

Video: Axis Harrogate Hospital

INDUSTRY: Healthcare

CLIENT: Harrogate District NHS Foundation Trust

CONTRACTOR: Whitaker & Leach

ARCHITECT: Bridger Carr Architects

PROJECT:

The refurbishment and expansion of the Wensleydale Ward at Harrogate District Hospital, to enable the creation of a new dedicated cardiology and respiratory ward. Our brief for the project was to design, supply and fit the doors for the project.

CHALLENGES:

The main challenges for this project included: space-saving, to maximise usable areas for staff and patients; the adaptability of the doors to be able to easily flip between providing excellent two-way visibility for staff and patients and providing privacy, when required; and the ease of operation to assist staff in a busy environment.

SOLUTION:

 

Working with the architects and contractor, the solution specified was seven door-sets from our award-winning Flo-Motion Manual Sliding Doors range. These included 4 or our Flo-Motion® F11 door type and 3 of our Flo-Motion® F12 door type – all glazed, and with manually operated interstitial blinds.

Contrasting two-colour powder finishes were applied with RAL 7037 satin used for frames and fixed panels, and RAL 7038 satin used for sliding doors with the handles in stainless steel.

OUTCOME:

 

Our Flo-Motion® door-sets provide several significant benefits for patients and staff, which include:

  • Our Flo-Motion® Manual Sliding Doors has helped create a department with excellent light transfer and a feeling of spaciousness.
  • Our doors provide clear visibility between patients and staff with the interstitial blinds open, or privacy, by closing them, as and when required.
  • The operation of our doors, which were force-tested with an average reading of 7.34N, makes life easier for staff.
  • The use of our Flo-Motion® Manual Sliding Doors has created an attractive, efficient, effective and improved working environment for staff, as well as an improved patient experience.

“Axis provided a professional service and solid coordination advice during the design stage so there were no surprises when the project came to site. They were always on-hand for technical queries and the Client was very pleased with the finished product.”

Deborah Carr (Bridger Carr Architects)

“Axis were good to work with, providing quality advice and guidance through the process. The installation phase was on time, well executed and the work was carried out with care and professionalism.”

Keiran Leach (Whitaker & Leach)

T: 01604 212500         W: www.axisentrances.com

Eurocell Sets Benchmark For Recycled PVCu In Extrusion

Building Products Index Ltd Doors, PVC-U, PVC-U, Windows Leave a Comment

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Eurocell, which operates the largest PVC-U recycling operation in the UK, achieved 32 per cent recycled PVC-U in extrusion in 2023, up from 27 per cent in 2021 – setting a new bar for recycled materials in the design and manufacture of its PVC-U windows and doors.

Eurocell’s dedication to sustainability is demonstrated through its innovative manufacturing processes, where its profiles division blends raw PVC resin with recycled materials sourced from the company’s cutting-edge recycling plants located in Selby, North Yorkshire, and Ilkeston, Derbyshire.

These facilities are pivotal in transforming factory offcuts and old window frames, which would likely end up in landfill, into reusable raw materials. In 2023 alone, Eurocell’s recycling operations saved the equivalent of approximately 3 million window frames from landfill. The business operates a closed-loop recycling system to ensure that waste PVC-U can be reused, significantly reducing environmental impact.

Sandra Gaspar, Head of Recycling at Eurocell, commented: “The increase to 32 per cent in the proportion of recycled materials in our extrusion process, is a testament to our ongoing commitment to sustainability and demonstrates how we are leading the way in PVC-U recycling.

“By integrating more recycled content into our products, we not only reduce our carbon footprint but also provide our customers with high-quality, sustainable building solutions. We are helping the industry reduce waste and lower its carbon footprint, which is what we want our forward strategy to help deliver as we look to make further inroads in our recycling operation.”

Looking ahead, Eurocell has set an ambitious target to increase the proportion of recycled PVC-U in its products to 40% by 2030. The company’s recycling initiatives also extend beyond its own operations and they are actively working with third-party sites to optimise material recovery and reduce waste, aiming to increase the percentage of waste recycled to 88% by 2025 and to 93% by 2030.

Eurocell facilitates efficient PVC-U recycling for installers and fabricators through its closed-loop recycling system. By offering reliable and timely collections from any UK site, Eurocell ensures that PVC-U waste is managed responsibly. The service includes all aspects of waste management, from collection and transport to documentation, with waste transfer notes provided to demonstrate responsible handling – a testament to why the home improvement specialist won “Best PVC-U Manufacturer & Recycler 2023 – UK” at the Design and Build Awards 2023.

With a focus on continuous improvement and innovation, Eurocell is leading the way in PVC-U recycling within the industry, providing sustainable, low-carbon products, to meet the growing demand for sustainable building products.

Sustainable Solutions

Eurocell’s Logik 70mm window system, delivers an energy performance specification of 1.2 U-value. Thisinnovative and sustainable window solution, features over 40% recycled PVC-U in the central core of the profile with virgin PVC-U on visible faces to ensure the same aesthetics and technical performance, but with more environmentally responsible credentials.

Exceeding Energy Efficiency Specifications

Eurocell has been pivotal in product design that not only keeps ahead of legislation changes but alsoenables design flexibility to meet any challenge, with an example being the Modus 75mm window system, with the ability to achieve 0.8 U-Value, offering slim sightlines that replicate those of an aluminium system, while supported with the manufacture process of more than >50% recycled content it drives the dedication to sustainability.

For more information on how Eurocell can assist you in delivering your next project, please contact the team commercialsales.profiles@eurocell.co.uk

Clement manufactures Jansen thermally broken steel windows and doors

Building Products Index Ltd Doors, Steel, Steel doors Leave a Comment

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The manufacture of new steel windows and doors from Jansen cold formed steel profiles is now fully underway at the Clement Windows Group factory.

Clement’s Jansen steel profile windows and doors are suitable for new build projects and replacement work alike. The strong, narrow frames meet the high standards required for thermal insulation, security and fire protection.  Available with both double and triple insulated glass units and with a number of glazing and locking options, they can be fitted into all opening types.

The range includes single and double doors which are appropriate for busy areas due to their durability.

Clement recently supplied fire rated doors and screens from the Jansen range to Grade II* listed City of London Freemen’s School ensuring that the redesigned Sixth Form Centre met current Building Regulations. The internal fire rated doors and screens at the top of the internal stairs are access controlled and linked into the main fire control of the building.

Jansen is one of the leading producers of cold formed, thermally broken steel profile systems for windows and doors. The company is headquartered in Switzerland and is well known for the quality, performance and resilience of its products.

Clement Windows Group manufactures an innovative range of steel windows, doors and screens, specialising in conservation work for both private residences and commercial projects.  A range of conservation rooflights is also available from stock in either a tile or a slate profile, with bespoke options too.

01428 643393              info@clementwg.co.uk                      www.clementwindows.co.uk

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