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SUSTAINABLE BUILDING WITH MASONRY

Building Products Index Ltd Blocks, Concrete Leave a Comment

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Jenny Smith-Andrews, Head of Marketing at aircrete specialist H+H UK Ltd outlines the sustainability arguments for masonry buildings

Caddington Woods LUTON Nov 2020 11H+H has always seen itself as a manufacturer that supports sustainable building – but over time, the definition of the term and priorities for the building industry have shifted. It is good therefore to see some consensus emerging on the objectives for sustainability and how each industry can meet them. H+H supports the principles set out in the UN Sustainability goals and is committed to supporting this agenda.

Reducing carbon

Church Farm Rode -50-EditThe first, and increasingly urgent, priority is to reduce carbon emissions. When it comes to housebuilding that means a focus on reducing the energy demand of our homes. Home heating alone contributes around 19% of the total CO2 produced in England each year so it is logical that building regulations and the Future Homes Standard are looking to increase further the thermal efficiency of new buildings.

Aircrete has a part to play in this agenda. With its inherent thermal efficiency and very effective airtightness, the material has always been a good choice for energy efficient homes. In fact, H+H was involved well over a decade ago in the development of prototype zero carbon homes.

Cameron Close Passivhaus copyMore recently, aircrete has been used as the foundation of low energy homes for social housing schemes where fuel costs are a primary concern and Passivhaus designs offer a practical solution.

When it comes to revisions to Building Regulations Part L, aircrete is well suited to the newer, more stringent standards and a familiar cavity wall construction will meet all the revisions currently planned.

Operational zero carbon is only one part of the story, however, and attention is increasingly focused on embodied carbon. Moving to net zero manufacturing is challenging and requires the whole supply chain to be working to the same goal.

pollington blocks and wind turbineH+H has published its roadmap to zero carbon, outlining a journey that will decarbonise its manufacturing and transport processes. However, even in this objective there can be a degree of interpretation and different measurement techniques.

Our response is to use robust lifecycle analysis methods including all the manufacturing, in use and post-use phases of construction. It is essential to develop commonly agreed standards for calculation to provide a level playing field and ensure that all manufacturers are basing their claims on equivalent data sets.

In its planned journey to zero carbon by 2050, H+H is relying on science-based targets to provide a benchmark against which to measure progress.

A Sustainable future

Low carbon construction is the focus at the moment, but at the same time, lifespan and resilience of new homes must form part of a sustainability strategy.

There is little point in reducing manufacturing carbon if the resulting building only lasts for a few decades and then needs to be entirely replaced. There is an increasingly significant school of thought suggesting that the most sustainable building is one that will last a very, very long time.

Coping with extreme weather conditions

And during its lifetime, the building will need to withstand the extremes of a changing climate. In its June 2021 Assessment of UK Climate Risk, the Committee for Climate change cited overheating and flooding as the two most significant risks for the housing sector.

H+H would point to the 150-year lifespan, inherent resilience and thermal mass characteristics of aircrete to further support its position as a material with a secure future in modern, sustainable housing.

For further information on H+H, its products and its sustainability criteria, go to www.hhcelcon.co.uk

AIRCRETE: BUILDING FOR THE FUTURE

Building Products Index Ltd Blocks, Concrete Leave a Comment

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sh2192-0061To date, aircrete from H+H has delivered over 8,000 MMC homes in the UK, making it one of the most widely used materials for the Modern Building agenda. Jenny Smith-Andrews, Head of Marketing at H+H looks at the MMC solutions on offer.

There is no denying that the building industry, and particularly the housebuilding sector, in this country is extremely conservative: slow to adopt new methods and systems. Government clearly understands this. The degree of its intervention, in terms of overt encouragement and financial incentives is marked.

Whether it is any Government’s business to dictate to private sector organisations how they make their product is debatable, but the objective is laudable: to deliver better quality homes, faster, and H+H is well positioned to help its customers reach MMC targets.

sh2182-010Aircrete benefits from being a material widely used across Europe where housebuilding is a very different industry. Hugely popular for its robust, durable and thermally efficient characteristics, aircrete plays its part in the development of modern construction methods delivering high-performance homes.

In the UK, H+H aricrete is fundamental to three Modern Methods of Construction.  Our Thin-Joint blockwork provides a fast and accurate means of building exterior walls – meeting the criteria to be rated an MMC category 6.

sh2182-002Put together into a packaged offer combining Thin-Joint exterior walls with ground floors, upper floors and partitions, our Rå Build solution gives the entire weatherproof structure as a single, fast system.

Neither of these offers is new, both have been widely used in Europe for decades. However, in the UK, both have struggled to gain widespread adoption.  We certainly see more interest, given the focus on implementing Modern Methods, but for many, Modern means “offsite”. Our Celcon Elements, particularly when used as part of the i-House system, provide the answer that is gaining ground fastest.

Celcon Elements are storey-high panels of aircrete. Craned into place and fixed with Thin-Joint mortar, Elements allow the entire ground floor wall structure to be completed on site in just hours.

Barratt Longford Park Oct 16Elements, by the way, are not new either, so H+H has a track record of high-performing housing developments across Europe to reassure the UK market of the practicality of this building method.

Elements really come into their own when used as part of a system-build solution, and H+H worked in partnership with Roofspace Solutions to develop i-House™. This combines aircrete walls with prefabricated first floors and roof structures, installed by a dedicated contracting team.  Most suitable for large volume standard house designs, the entire building fabric can be completed within five days on site.

Celcon Elements with craneIn promoting our options for Modern Methods of Construction, H+H is highlighting a common misapprehension around the term MMC. There is no prescription as to the material used or the method of build. To qualify as a Modern Method of Construction, the solution needs to meet the objectives for building faster, more efficiently and to high tolerance. I-House meets the MMC definition at category two.

We know that our industry has a preference for aircrete – a trusted and popular material. 8,000 homes built with Modern Methods based on aircrete is a demonstration that this material is ready for the 21st century building agenda.

Sustainability and Significant Cost Savings with Celcon Foundation Blocks in Shrewsbury

Building Products Index Ltd Blocks, Concrete Leave a Comment

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H+H_Logo_w_payoff_Green_CoatedH+H Celcon Foundation Blocks have been used in a new residential development in Shrewsbury. Sweetlake Meadow is well under construction, where a total of 175 new homes with two, three, four and five bedrooms are being delivered.

Shropshire based developer SJ Roberts Construction Ltd wanted to make sustainability a key priority for the project. It was their aim to make the new houses as environmentally friendly as possible, with enhanced thermal properties to reduce the cost of heating for the homeowners at Sweetlake Meadow.

IMG_0804Company Buyer Oliver Heighway explained: “The sustainability of H+H’s Aircrete Blocks speak for itself and aligns well with our inherent focus on ecological benefits: from sourcing of materials through to whole lifetime costs to the end user with reduced energy running costs.

“We’ve worked closely with H+H UK for many years and have established a good working relationship. Communication has always been a key part of this relationship, especially given previous supply issues with Aircrete products.

IMG_0819“Specifying H+H Ltd Celcon Foundation Blocks was therefore an easy decision, with guaranteed allocation from the manufacturer and stock locally, H+H can fulfil supply requirements through a number of avenues, which is imperative given time constraints of any development.”

Aircrete is often overlooked as a foundation material due to misconceptions about its load-bearing properties, however H+H Foundation Blocks are capable of comfortably supporting a three-storey residential building. Constructing foundations with aircrete can also deliver significant savings for the contractor.

An independent Cost Comparison Study by property and construction consultancy firm Calfordseaden found that simply changing the foundations to aircrete could reduce total build costs for a typical UK semi-detached three-bedroom property by almost 25%.

IMG_0770This is achieved through aircrete’s naturally quicker build speed which leads to reduced labour costs and the solid construction means that fewer materials are needed.

As the UK’s largest manufacturer of aircrete, H+H is able to provide full technical support throughout the lifetime of a project for specifiers and contractors. To find out more, visit the H+H website: www.hhcelcon.co.uk.

Cost effective coastal erosion prevention

Building Products Index Ltd Concrete, Precast Leave a Comment

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In December 2018 Elite Precast Concrete were contacted by Richard Roseveare, owner of specialist groundwork and civil engineering company C-Shore Ltd to discuss what might be the quickest, easiest and most cost effective method of stopping further coastal erosion at a site in Cornwall.

C Shore ProjectsA 45m stretch of the coast line was gradually being eroded by the sea which was in turn threatening to wash away sections of three back gardens above the cliff line.

The base of the cliff was only accessible from the beach at low tide so a solution that was both quick to install as well as being incredibly durable and able to withstand the harshest of stormy Cornish winter weather was needed.

Richard chose Elite’s largest range of high strength interlocking blocks (which have a design life of over 100 years) for the job and having settled on the design he and Elite set about planning the work.

Such was the remote nature of the construction site the blocks had to be delivered to a nearby holding area from where Richard could take them one by one to the foot of the cliff. So having cast the steel reinforced foundation slab using ‘no-fines’ concrete Richard set about installing the blocks.

Working quickly to avoid the incoming tides C-Shore were able to lay the blocks in a matter of days and of course without the need for shuttering, formwork, steel fixers and pumping large volumes of ready-mixed concrete.

The result is three very relieved and happy home owners who are safe in the knowledge that their gardens have been protected for many years to come by Richard’s ingenuity and Elite’s high strength Legato blocks.

For more information on C-shore’s specialist coastal erosion prevention services email Richard at c.shoreprojects@gmail.com or Elite Precast Concrete sales@eliteprecast.co.uk

Facing Masonry, a ‘value engineering’ alternative for your project

Building Products Index Ltd Blocks, Concrete Leave a Comment

View the Lignacite entry on BPi

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Sikh_temple_Lemingt_spaDesigned for internal and external applications Lignacite’s Architectural Facing Masonry (AFM) blocks combine an inherent decorative appeal with strength and durability. They are one of the most sustainable and long-lasting building products available with many different textures from clean flat surfaces to heavily textured and irregular faces to stunningly beautiful polished masonry.

Building with facing blocks offers a number of benefits including structural strength and durability, sound control, fire protection and energy efficiency. Laying one standard block to 6 bricks, shows construction savings too. Maintenance costs are reduced as moisture for example, which can undermine other building materials has no adverse or weakening effect on concrete and the blocks are not subjected to large daily temperature fluctuations, having a positive effect on ventilation, heating or air-conditioning.

2 Snowstorm Weathered_Stone AlternativeA ‘value engineering solution’ – The cost of building materials such as natural stone can be a prohibitive factor facing architects and designers. Research and development has enable us to create of a number of man-made alternatives which closely replicate these natural products, whilst showing cost savings and environmental benefits. An example of this can be seen on some of the recent phases of the Royal Wharf housing development in London, E16.

Our ‘Roman Brick’ is a smaller, lighter, contemporary designed block, measuring 440mm x 65mm. This module has the length of a standard block but the height a standard brick. Having all the benefits and flexibility of a brick and only weighing 6kgs, it makes an attractive alternate to brickwork or conventional facing blocks. This provides both material cost and labour savings giving architects and designers the opportunity to design modern buildings which can blend into more traditional settings.

3 Bucks_Academic_Building

We use a range of different manufacturing techniques to achieve a varied range of finishes and textures:

Natural or Fair Faced masonry is best suited to situations where clean crisp lines are required in conjunction with monotone colours. Enhanced visual effects can be created by using bands of different textures and colours. This may be particularly desirable where wall heights span several stories.

Splitting creates a craggy and heavily textured finish producing a decorative masonry finish. Whilst shot blasting to create our Weathered finish exposes the natural aggregates within the block, producing a flat but weathered texture.

Polishing produces a high gloss finish with a shine that is both lustrous and distinctive whilst creating further visual interest by exposing the raw materials beneath the surface.

The Planished finish is subtle and distinctive. Neither matt nor polished, it has an appealing and tactile finish. The surface is non-abrasive, making it ideal for external and internal use where people may brush past areas of walling in corridors and public spaces.

4 Stone_FacedMK DonsStone Faced masonry offers designers the opportunity to use high quality natural stone, normally granite and marble, in a conventional facing block manner with a bed of mortar, in a very cost-effective way. 10mm slips of stone are bonded onto a dense concrete backing block. The bonding process uses the latest construction adhesive technology which has been rigorously tested for shear resistance and bonding. In addition, the finished product has been subjected to fire resistance and freeze/thaw testing.

5 Costa Peterbgh_SplitDue to the increasing demand for more ‘environmentally friendly’ products, we are constantly searching for new and improved methods of production, including processes such as the refinement of our raw materials and the use of greater quantities of recycled materials such as glass, shells and flint and selected secondary aggregates. As a result, our commodity blocks have extremely high recycled content, with our facing blocks containing in excess of 75% recycled materials.

In conclusion, both the Lignacite facing masonry and commodity blocks offer an extremely versatile building unit. Available in a wide variety of colours, textures and formats, and offering good design flexibility our blocks can create both unique and stunningly visual impacts on buildings in a cost-effective manner.

For further information please visit our website www.lignacite.co.uk.

A full colour Swatch Guide showing all our block finishes can be requested via our website as well as many other useful documents in our Technical Library including a Design Guidance booklet. We offer a CPD on the benefits and uses of

concrete masonry. Please contact us for further details on 01842 810678.

CPM’s Redi-Rock walling to be seen at leading Rail event

Building Products Index Ltd Concrete, Walling Leave a Comment

View the CPM Group entry on BPi

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Railtex 160920 EWR Redirock 04CPM’s Redi-Rock™ modular concrete walling will be on show at Britain’s leading showcase for railway products and services in May at the Railtex exhibition in Birmingham.

The Redi-Rock™ walling is ideal for protecting the rail line against erosion, landslips and rock falls, as the big block solution is both quick and easy to install when you have limited ‘track time’ available or are working within night-time possessions.

Railtex image 1With less disruption to services through quick and economical installation in any weather, the Redi-Rock™ blocks have the look of natural stone and are available in three different faces, (Cobblestone, Ledgestone and Limestone) so can blend in with the natural environment and are versatile enough to achieve height without compromising strength.

 

OLYMPUS DIGITAL CAMERAEach modular block weighs approximately one tonne and is dry laid, so walls can be built in a fraction of the time and costs compared to other methods, a real benefit when closing the rail network for trackside maintenance and improvements.

With its strength and earth retaining capabilities Redi-Rock™ modular walling keeps both the train and track safe whilst offering a pleasant viewing and safe experience for rail passengers, making it an obvious choice for the rail industry.

For further information please visit http://www.cpm-group.com/products/retaining-walls/

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