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BARE WIRE TECHNOLOGY KEY TO EFFICIENCY

Building Products Index Ltd Uncategorized 1 Comment

 

Visit the ZIP Water UK entry on BPI

Visit the ZIP Water UK Website

Layout 1More and more businesses are seeking instantaneous hot water systems combined with energy efficiency – but the two don’t always go hand-in-hand. However, the Zip InLine system uses the very latest German technology, including bare wire heating, to ensure hot water is delivered instantly, with maximum efficiency.

Unlike traditional instantaneous water heating products where the heating element is enclosed in a heat exchanger, bare wire products such as the InLine see the heating element directly immersed in the water flow path. This allows heat to be transmitted directly to the water, giving significantly greater efficiency and a much quicker heat- up time, typically less than two seconds.

New ES in situ copyMost traditional elements and heat exchangers absorb a significant amount of energy before water is delivered at a usable temperature. This energy is allowed to dissipate after use or can cause temperature spikes when more water is drawn off. Bare wire technology prevents this issue from occurring and provides the most energy efficient means of heating water electrically.

In addition, because it only heats water as it’s drawn off, there is no standing heat loss – just an unlimited supply of instantaneous hot water. This also reduces the risk of legionnaires’ disease-causing bacteria being present within the system, as there is no water held at an elevated temperature.

Other benefits include easy and flexible installation, compatibility with standard tapware, a neat and compact design and tangible water savings.

Zip will be on stand M950 at FM Show (21-23 June).

Please visit www.zipwater.com/uk or call 0345 6 005 005 for more details.

Making light work of brick soffits

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Nexus Soffit Details_New Homes_Silchester, Kensington and ChelseaCreating flawless brick-faced soffits and lintels has now become much simpler and quicker, thanks to a new lightweight stainless steel based system developed by two industry-leading companies – brick support specialist Ancon Building Products and Ibstock Kevington –national manufacturer of brickwork and masonry special shapes and prefabricated components.

The new Nexus® system combines a specially developed Ibstock Kevington lightweight brick-faced steel unit with Ancon’s tried and tested MDC stainless steel bracket angle support system. The system offers contractors easier handling coupled with maximum adjustability, both vertically and horizontally, for quick and simple alignment on site.

Nexus Brick Faced Support SystemThe new system offers considerable benefits over traditional cast concrete alternatives – cutting weight by more than half, which in most cases will allow the brick-faced units to be installed without specialist lifting equipment, and significant savings in installation time – making it particularly appropriate for fast-track or time-limited projects.

Individual Nexus® units are designed and prefabricated off-site to suit different soffit dimensions, even modern deep soffits, so there is no cutting required on-site. They are simply offered up to the pre-fixed and pre-drilled Ancon MDC support system and then bolted into position using T-head bolts. The quality design allows units to be simply adjusted for perfect alignment and, once in position, all that is left is for the brick facing to be pointed for a seamless match with the main brickwork.

Nexus Brick Faced Support System_Fixed to ConcreteNexus units can be fabricated using virtually any brick or masonry with the chosen product being specially selected and precision cut, generally from the same batch as the main façade to ensure a perfect visual match. Various brick patterns can also be specified to match individual project designs and styles.

All system components are of the highest quality, and engineered for economy and durability, with slips permanently bonded to the high grade stainless steel Nexus system using a BBA accredited bonding system. Nexus has been independently tested for long term durability by Lucideon, the independent global experts in materials testing, analysis and consultancy.

Ibstock Kevington Sales Director, Warren Dean said, “Nexus ® is an exciting new development that brings together the combined experience and expertise of two major companies – each market leaders in their own area. The advanced design will not only make it easier and quicker to specify and install modern brick-faced soffit and lintel features in a range of different building applications, but the two-part design means it will be far easier to achieve perfect alignment with the main brickwork façade.”

Further details and technical specifications for the Nexus® system are available in a new 4-page brochure, available to download from www.ancon.co.uk/Nexus.

NEW ALTRO FORTIS MAKES HUGE IMPACT AT KING’S COLLEGE HOSPITAL

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Photos © Joel Chant / www.joelchant.com UNP-33628 - Altro -  Altro wall and corsets in heavy duty areas of Kings College Hospital London

The brand new Altro Fortis system is giving much-needed protection to walls and doors in high traffic areas at King’s College Hospital NHS Foundation Trust, in South East London.

Altro Fortis TitaniumTM wall protection and Altro FortisTM door protection have been fitted within the Ruskin Wing which, with nine floors, is the tallest building on the hospital campus. It houses many of the neurology wards and the Critical Care Unit — which means it is one of the many high traffic areas on the site, with beds and medical equipment constantly rushing through at speed.

This activity has had an inevitable impact on the doors and walls, creating scuffing, dents and more serious damage. The hospital needed a solution that would protect the doors and walls long-term, look good and be easy to clean and maintain.

The hospital’s senior projects manager, Christel Garton, says: “Altro were aware of the issues we were having with damage to the walls and doors and they suggested we try their new Altro Fortis Titanium wall cladding, and Altro Fortis door protection.

“We have used Altro here before, with great success, so I was keen to see if this new product could work for us on the walls in the entrance lobby to the Ruskin Wing, two corridors to the lift lobby, and on a double fire doorset in the general circulation area. These are very busy areas and they have really taken the brunt over the years.”

Altro Fortis Titanium is constructed from highly durable uPVC semi-rigid sheet, which is dense, impervious material, resistant to bumps. It features a lightly textured surface, which camouflages scuffs, keeping the wall area looking better for longer.

Photos © Joel Chant / www.joelchant.com UNP-33628 - Altro -  Altro wall and corsets in heavy duty areas of Kings College Hospital London

Available in ten colours, including muted and vibrant shades, Altro Fortis Titanium matches many of the popular shades from the Altro Whiterock SatinsTM hygienic wall cladding range. This offers flexibility when it comes to design, making it a versatile solution across a range of areas. Plus the colour runs throughout, reducing the visibility of knocks or scrapes.

With an impervious, easy-to-wipe surface, Altro Fortis Titanium improves cleanability which is a major advantage within its recommended application areas.

The Altro Fortis Titanium wall cladding at the hospital was installed by Absolute Interiors, an Altro Whiterock Premier Installer. Director Paul Kinggett said: “We used 15 panels (45m2) of the product in the shade Pearl and each of these had to be thermoformed to fit around internal angles, corners and door frames. The product was installed at height of 1.2m from floor level, which is the area that suffers the most damage.

“This was our first time using new Altro Fortis Titanium, but we found just as easy to work with and fit as Altro Whiterock hygienic wall cladding,” adds Paul. “It goes on with a two-part adhesive, which is troweled on to the back of the sheet. It’s quick to install as well, just a two-day project — one day to thermoform the product in our workshop, then one day to install.”

Altro Whiterock Premier Installer, Elite Interiors, took on the project of removing the original door set and installing the new Altro Fortis doorset, which was completed within a day onsite to minimise the down time for the hospital. The original timber corridor doors were showing signs of damage to the edges, so they were replaced with Altro’s bespoke FD60 fire doorset that has its own standalone BS 476 part 22 fire certificate. This was fully encapsulated with Altro Fortis, again in the shade Pearl, to give a more robust hygienic doorset for the hospital.

Elite Interiors Director Jason Carter says: “Altro Fortis is a good product to be used on high traffic areas were protection and infection controlled environments are necessary.”

Photos © Joel Chant / www.joelchant.com UNP-33628 - Altro -  Altro wall and corsets in heavy duty areas of Kings College Hospital London

Altro Fortis door protection is available as either complete doorsets or door panels. Doorsets are a fully-clad, custom-made solution, providing optimum protection with the product covering both sides of the door and its edges. Door panels are ideal for protecting sections of doors where they need it most, helping prevent scuff and impact damage. These can be cut to any size from the standard Altro Fortis Titanium sheet.

The new Altro Fortis walls and doors have now been in place for more than six months at the hospital, and senior projects manager, Christel Garton, is delighted with the positive effect it has had on the Ruskin Wing, both in terms of damage control and aesthetics.

“Altro Fortis is proving to be the perfect solution for us, because it completely takes the worry out of how to protect doors and walls in this busy environment. It also looks superb and is very easy to clean, we just wipe it down as needed. We will definitely be using Altro Fortis again.”

LED INSERT Handrails – Illumine by SG System Products Limited

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Sd-Light insertSG System Products Limited “Illumine” handrails have recently been installed at some of the piers for the London river taxis on the river Thames.

The LED INSERTS have been fitted into the Stargard warm to the touch handrail system which also utilised PVC sleeving manufactured to the clients specified colour.

TfL-Greenwich-01aOne of the advantages of the Illumine LED INSERT range is that the Led’s are individual light units and can therefore be fitted at various centres along the handrail in order to give the client the required lighting level. This is also beneficial when handrails need to be formed around corners as the INSERTS can be fitted to curved handrail too.

West Mer-12The Illumine range of handrails includes stainless steel (both 304 and 316 grades), brass, powder coated steel or aluminium and of course, the warm to the touch system.

This range means that there is an illuminated handrail suitable for a wide range of building types whether for interior or exterior applications.

For more information:

SG System Products Ltd

www.handrailsuk.co.uk/illumine

Email: sales@sgsystems.co.uk

Tel: 01473 240055

KEE SAFETY PROVIDES SAFE ACCESS WITH SELF CLOSING SAFETY GATES

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Kee Safety, a global supplier of fall protection equipment and safety railing systems, has launched Kee Gate, a range of self-closing safety gates, which provides industrial workers with a safety solution when working at height and on ground level.

Kee Gate Self closing safety gateDesigned to work both internally and externally, on ladder and stair access points, roof hatches, walkways and roof tops, Kee Gate, ensures maintenance, inspection and warehouse staff can fulfil their job, follow best practices and comply with current safety standards, without putting their safety at risk. Kee Gates are spring loaded so can automatically close behind the user, providing an added level of security and overcoming the potential for human error. This type of system is the preferred solution to chains, bars or sliding tubes, as these traditional forms of protection can lead to a hazardous void, when used incorrectly.

Kee Safety self-closing safety gates are available in galvanised steel and if required can be powder coated in safety yellow. The safety gate is available with standard ‘U’ bolts for fixing to uprights of 33.7, 42.4 and 48.3 mm diameter, enabling the gate to be fixed quickly to existing supporting structures, posts or stringers. An additional fixing pack is provided which allows the gate to be fixed to square, flat or angle uprights. Easy to install on all types of handrails or to retro-fit existing structures, such as galvanised handrails and roof edge protection systems, Kee Gate is 1 metre wide. Designed to be trimmed on-site, this solution saves companies the time and money it takes to fabricate their own gates.

Kee Gate is compliant with the requirements of EN 13374 Class A, EN ISO 14122 Part 3 & Part 4 and is CE marked to EN 1090. The range is also compliant with international standards, meeting OSHA, O.B.C and I.B.C requirements. The system has undergone extensive testing to ensure total reliability of the gates. These include salt spray testing to ASTM B117-11 Neutral solutions over 200 hours to assess the coating’s corrosion resistance, life cycle testing to BS 6375-2:2009 Clause 6.5 – Opening and closing of Gate through 90 degrees 50,000 cycles and Abuse Testing where 9 x 25kg weights were suspended from the gate to test what happens if pressure is applied. This ensures durability, superior corrosion resistance and defence against signs of wear.

For more information, please visit www.keesafety.co.uk

EUROCELL – MODUS HOPS TO IT IN CONSERVATION AREA

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Derbyshire-based Wheeldon Homes has become the latest housebuilder to specify the innovative new Modus window and door profile system from Eurocell.

Eurocell supporting image 2 WheeldonAppropriately enough, Modus was specified on 47 properties in a Conservation Area of Middleton, near Wirksworth, a beautiful Derbyshire village in the same county as the Eurocell manufacturing and recycling facilities.

Wheeldon has a policy of employing local suppliers wherever possible, something exemplified by the Hopton Rise development.

Modus® is the UK’s first fully integrated window and door system, available with three stunning sash design options. The standard rebate, slim rebate and fully flush sash styles offer developers like Wheeldon Homes a much wider range of design aesthetics.

All 47 of the properties at Hopton Rise feature Modus windows with the flush sash option, in a White Ash woodgrain finish. This offers a genuine aesthetic alternative to timber windows, without creating an ongoing maintenance burden for homeowners.

50% of the Modus frames are made from post-consumer recycled PVC-U, from the dedicated Eurocell recycling facility in nearby Ilkeston. This material is made into the new Modus window profiles, at the Eurocell production plant in Alfreton. The fact that the windows are then subsequently fitted in properties in the local area helps Wheeldon Homes achieve an exceptionally low carbon footprint on this development – a total of just 53 miles travelled.

The post-consumer recycled material is concentrated in the central core of the profiles, where it is completely invisible in an installed window or door.

Complementing the low carbon footprint on these properties is the unique 75mm Modus® multi-chamber profile system that locks heat inside the properties to deliver optimum energy efficiency performance for the homebuyers. This innovative design is capable of achieving a U-value as low as 0.7 from a triple glazed window and 1.1 from standard double glazed units.

Eurocell supporting image WheeldonBeing in a conservation area meant that planners had to agree on all external elements of the 47 properties, including the windows. The Modus flush sash was specified because the planning authority felt that the windows offered a genuine alternative to timber, which helped to retain the traditional aesthetic integrity of the village.

“The planners had a clear vision of creating traditional-looking limestone homes and of course the windows had to complement this,” said Louise Greenhoff, Quantity Surveyor at Wheeldon Homes. “Timber windows were considered, but we were conscious that these would leave homeowners with maintenance issues in the long-term.”

“As soon as we presented the Modus flush sash to the planners, they agreed that it was suitable for this development,” Louise continued. “The planners liked the fact that Modus retained traditional aesthetics that complemented other properties in the village.”

“The woodgrain finish was approved by the planners, as it works really well with the limestone exterior. The properties have managed to achieve a great balance between contemporary performance and traditional looks.”

Modus is available in nine solid and woodgrain effect colours. All standard colours are available with white internal finishes to create a light and airy living environment. A further range of 30 solid and woodgrain effect finishes are available, plus colour both sides. For a differentiated, premium look Eurocell offers the Modus Architectural range, which consists of three specially selected metallic options and a premier woodgrain finish.

As a fully integrated system, Modus allows the same profiles to be specified for up to nine different window and door types, from French windows to entrance doors, which helps house builders retain a coordinated aesthetic across a project.

ADDAGRIP’S TERRABASE RUSTIC INSTALLED AT KEW ROYAL BOTANIC GARDENS

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IMG_2075

Addagrip, the UK’s leading manufacturer of resin exterior surfaces, has been involved in the ‘Broad Walk’ project at the Royal Botanic Gardens, Kew, to create the longest double herbaceous borders in the UK.

The 300m long borders either side of the Broad Walk, from the Orangery to the Palm House Pond, will be planted with swathes of vibrant summer flowering perennials, grasses and bulbs to form a spectacular new horticultural feature.

Addagrip, together with approved contractor True Grip Ltd, installed over 3000sqm of innovative new porous paving system, Terrabase Rustic, on the instruction of main contractor Kier Facilities Services. The product provided the rustic-looking finish that Kew required and could be installed over the existing surface with minimum environmental impact and disruption.

As drainage was another key requirement for the project, Kew also selected Terrabase Rustic for its larger stone size of 6-10mm to provide maximum porosity.

IMG_2079 kew 417

 

 

 

 

 

The new Terrabase Rustic surface is hard-wearing and low maintenance, providing a seamless, natural rustic pathway with no loose stone, which looks very much at home in the grounds of London’s historic Royal Botanic Gardens.

The Broad Walk path has recently re-opened, allowing the public to begin enjoying the experience. New plants will begin to arrive in autumn 2015 and planting will continue until early summer 2016 to complete the project.

 

New Blog Design for BPi

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BPi

 

 

 

 

 

 

BPi have revamped our blog. We hope you like the new design. On BPi we now stream video content from both Vimeo and YouTube. Shortly we will also be adding BIM files from suppliers who are on BIMStore and BIMObject.

Crittall solution for listed Lidl development

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Successful supermarket chain, Lidl, faced an unusual challenge with its plans to develop a store on the Lower Bristol Road, one of the main routes into the city of Bath. Occupying the chosen site was an empty and vandalised single storey industrial building circa 1966.

IMG_1935 (2)Lidl invariably plumps for new-build stores but, having split the acquisition of the site with a property developer, the new owners’ demolition plans were thwarted by an unexpected Grade II listing.

The reason for English Heritage’s attention was the mode of construction of the otherwise unremarkable structure. The 57,000 sq ft. building was the first example in the UK of the use of the Mero Space Frame. This German system, incorporating solid steel tubes of standard length connected by spherical metal nodes, was designed to support the roof with the minimum number of columns thus creating a relatively clutter-free space for manufacture, in this case high-end furniture for customers such as Harrods and the Cunard shipping line by well-established local firm Bath Cabinet Makers.

Birmingham-based Lapworth Partnership, which has designed a number of Lidl’s new stores, was engaged to meet the challenge and worked with Bath and North East Somerset Council’s conservation officer and English Heritage in the South West region to arrive at an acceptable refurbishment and upgrade of the building.

‘The technology at the time the original building was constructed was restricted. So it was modular panels with single glazing with louvres,” says architect Michael Lapworth. “It was a very basic industrial structure with no insulation in the walls and continuous glazing to show off the space frame.”

Having achieved listed building consent the firm set out, in Lapworth’s words, to create “a modern version of the existing.” In order to replicate the slenderness of the original aluminium fenestration a steel window system was selected for all the continuous high-level glazing.

“The only choice for this was the W20 frame system from Crittall,” says Lapworth. The company supplied banks of coupled W20 and MW40 section fixed frames, double glazed in long runs. These were interspersed with bespoke insulated pressings both internally and externally to allow a link between upper and lower level windows, roof and internal services.

Another element was a narrow metal fascia running at roof level around the building. This was recreated in steel together with its specially designed fixing system to replace the original aluminium and asbestos sill.

A further aspect of the original design is a series of large louvred panels that originally had been attached to internal plant but which were an important visual element of the external elevation. Crittall reproduced these metal louvres.

The result is a ‘new’ building that still exemplifies the use of the Mero Space Frame that stirred widespread comment in the construction and architectural press 50 years ago.

Lidl Property Director James Mitchell, said:

“Lidl are delighted to have completed the refurbishment of the Grade II listed former Herman Miller building on Lower Bristol Road, Bath. This project has had many challenges at every stage not least the physical refurbishment of the building. We are extremely pleased with the outcome and the feedback from our new customers has been excellent. The Crittall supplied window system has perfectly recaptured the spirit and rhythm of the original building whilst at the same time bringing it in to the 21st century. We now look forward to serving our new customers in Bath and hope to work with Crittall Windows again in another project soon.”

Opened in April 2015 the store, one of Lidl’s largest, occupies some 60% of the interior.

www.crittall-windows.co.uk

Project data

Location:                         Lower Bristol Road, Bath

Client:                                    Lidl Stores

Architect:                        Lapworth Partnership

Main contractor:            Sturminster Construction

Completion:                        February 2015

Harlequin Floors products now live on NBS National BIM Library

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Harlequin Floors recently announced that the company’s product design data is now compliant with Level 2 BIM (Building Information Modelling) and available online at the NBS National BIM Library, to architects, theatre planners and consulting engineers involved with designing and planning dance spaces.

Contracts Director at Harlequin Floors, Ray Lloyds explains that, “With changes in technology and advancements in the construction industry we wanted to invest in BIM to stay ahead of the game, as more architects use the system which is good news for the future of construction and manufacturing alike.” Ray is quick to point out that “Harlequin Floors has always worked closely with RIBA (The Royal Institute of British Architects) and NBS, so when they approached us with the prospect of becoming an early adopter of BIM, it was a natural choice for us to keep up with the new technology. In doing so, Harlequin has become the only specialist dance floor company to have its products included in the NBS National BIM Library.” NBS,

Ray Lloyds summed up the initiative by saying, “Government contracts such as schools and local authority projects form a substantial part of our business. Consequently, as a company Harlequin wanted to ensure that when a project is being, specified architects are able to access all the technical information regarding our products and therefore specify our specialist products with ease and confidence.”

Considered as an important strategic move by Harlequin Floors, seventeen of Harlequin’s products are now available as objects on BIM, ahead of the Government mandate which stipulates that from 2016 all public construction projects are to be built using of Level 2 BIM within all parts of the design and build process.

BIM is being viewed as the future of construction processes for working, by managing information in a team environment and enabling everyone to understand a building through the use of a digital model. The digital model holds all the information needed to design, construct and maintain that building. The level of detail in the model grows to reflect the building as it is being constructed and ultimately as it is used. This enables errors and clashes to be resolved in the early stages of the model, saving cost and increasing efficiency.

At the core of BIM is what is termed a ‘BIM Object’. “This is a combination of many things: It is detailed information that defines the product and geometry that represents the product’s physical characteristics. The visualisation data that gives the object a recognisable appearance and behavioural data, such as detection zones, enables the object to be positioned or to behave in exactly the same way as the product itself. There are two primary types of object: component and layered. The component objects are building products that have fixed geometrical shapes such as windows, doors, boilers etc. Layered objects are building products that do not have a fixed shape or size such as carpets, roofing, walls and ceilings.”

Further information for architects and planners of dance spaces is freely available on the Harlequin web site and a free architects guide can be mailed on request.

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